3-Flute Polished Solid Carbide Roughing End Mill for Aluminum
Tutarlı Kalite
Tekrarlanan siparişlerde tutarlı geometri.
Esnek Siparişler
Küçük partiler ve farklı boyutlarda seçenekler mevcuttur.
OEM Desteği
Özel işaretleme, etiketler ve ambalajlama.
Standart ve Özel
Standart boyutlar ve özel konfigürasyonlar.
3-Flute Roughing End Mill for Aluminum Overview
This 3-flute polished solid carbide roughing end mill is designed for efficient stock removal in aluminum and selected non-ferrous materials. Its serrated wave-edge geometry divides the cutting load and produces shorter chips during high-engagement machining, while the three-flute construction provides additional chip space compared with conventional four-flute steel-cutting tools. Sharp cutting edges and polished flute surfaces support smooth chip evacuation, reduced aluminum adhesion and stable rough slotting, pocketing, side milling and profiling.
3 Flutes
Wave-Edge Roughing
Mirror Polished
Aluminum Alloys
Aluminum-Roughing Features
Serrated Wave Edge
The roughing profile divides the removed material into shorter chips and helps control the cutting load during high-engagement machining.
Three-Flute Chip Space
The three-flute construction balances tool-core rigidity, cutting contacts and flute space for evacuating larger aluminum chips.
Polished Flute Surface
Polished flute surfaces reduce friction and support smooth chip flow, helping limit aluminum adhesion and chip recutting.
Sharp Aluminum Geometry
Application-matched rake and relief geometry reduce cutting resistance during rough slotting, pocketing and side milling.
Applications & Materials
Recommended for rough slotting, pocket roughing, side milling, profiling and high-engagement stock removal in aluminum components. The tool can be used on CNC machining centers, milling machines and other suitable production equipment with effective chip evacuation and secure toolholding.
N Aluminum Alloys
N Copper Alloys
N Other Non-Ferrous
Product Details
Aluminum Roughing End Mill Specifications
Technical configuration and standard reference sizes for the 3-flute polished solid carbide roughing end mill for aluminum. Dimensions are shown in millimeters. The cutting geometry combines a serrated roughing edge, generous flute space and polished flute surfaces for chip control and efficient stock removal in aluminum and selected non-ferrous materials.
| PARAMETRE | STANDARD CONFIGURATION |
|---|---|
| Product Type | Solid carbide roughing end mill for aluminum |
| Cutting Profile | Serrated wave-edge geometry for rough machining and controlled chip formation |
| Alt tabaka | Fine-grain solid carbide selected for cutting-edge sharpness and tool rigidity |
| Flüt Sayısı | 3 flutes with additional chip space for aluminum roughing |
| Profil Sonu | Flat / square end for rough slotting, pocketing and shoulder machining |
| Flute Finish | Polished flute surfaces for reduced friction, smoother chip flow and controlled aluminum adhesion |
| Kesim Çapı | Ø1–Ø20 mm reference range |
| Şaft Çapı | Ø4–Ø20 mm or drawing-defined configuration |
| Toplam Uzunluk | 50–100 mm standard reference sizes; extended lengths can be reviewed separately |
| Surface Treatment | Polished uncoated configuration as standard; DLC coating available after application review |
| Uygun Malzemeler | Aluminum, wrought aluminum alloys, cast aluminum and selected copper alloys or other non-ferrous materials |
| Main Applications | Rough slotting, pocket roughing, side milling, profiling and high-engagement stock removal |
| Makine Uyumluluğu | CNC machining centers and milling machines with effective chip evacuation |
Standard Reference Sizes
D = cutting diameter, L1 = flute length, d = shank diameter and L = overall length. The original dimensional combinations are retained below. Final availability should be confirmed according to the required diameter, cutting length and order quantity.
| SPECIFICATION | D | L1 | d | L | FLÜT |
|---|---|---|---|---|---|
| D1–D4 × L1 × d4 × 50L | 1-4 | 3 / 6 / 9 / 12 | 4 | 50 | 3 |
| D4 × 16 × d4 × 75L | 4 | 16 | 4 | 75 | 3 |
| D4 × 20 × d4 × 100L | 4 | 20 | 4 | 100 | 3 |
| D6 × 15 × d6 × 50L | 6 | 15 | 6 | 50 | 3 |
| D6 × 24 × d6 × 75L | 6 | 24 | 6 | 75 | 3 |
| D6 × 30 × d6 × 100L | 6 | 30 | 6 | 100 | 3 |
| D8 × 20 × d8 × 60L | 8 | 20 | 8 | 60 | 3 |
| D8 × 25 × d8 × 75L | 8 | 25 | 8 | 75 | 3 |
| D8 × 35 × d8 × 100L | 8 | 35 | 8 | 100 | 3 |
| D10 × 25 × d10 × 75L | 10 | 25 | 10 | 75 | 3 |
| D10 × 40 × d10 × 100L | 10 | 40 | 10 | 100 | 3 |
| D12 × 35 × d12 × 75L | 12 | 35 | 12 | 75 | 3 |
| D12 × 45 × d12 × 100L | 12 | 45 | 12 | 100 | 3 |
| D14 × 45 × d14 × 100L | 14 | 45 | 14 | 100 | 3 |
| D16 × 45 × d16 × 100L | 16 | 45 | 16 | 100 | 3 |
| D18 × 45 × d18 × 100L | 18 | 45 | 18 | 100 | 3 |
| D20 × 45 × d20 × 100L | 20 | 45 | 20 | 100 | 3 |
Aluminum Cutting Configuration
The carbide substrate, three-flute geometry and polished flute surface work together to provide sharp cutting and sufficient chip space for aluminum roughing.
| CONFIGURATION | APPLICATION FUNCTION |
|---|---|
| Fine-Grain Carbide | Provides tool rigidity and supports a sharp cutting edge during high-engagement aluminum machining |
| Three-Flute Geometry | Balances cutting-edge count, tool-core strength and flute space for evacuating larger aluminum chips |
| Serrated Roughing Edge | Produces shorter chips and distributes the cutting load during rough slotting, pocketing and profiling |
| Polished Flute Surface | Supports smooth chip flow and helps limit friction, aluminum adhesion and chip recutting |
Surface Treatment Options
Surface treatment should be selected according to the aluminum grade, silicon content, cutting engagement, coolant method and required production volume.
| SURFACE TREATMENT | SELECTION GUIDANCE |
|---|---|
| Polished Uncoated | Standard choice for maintaining a sharp cutting edge, reducing friction and supporting smooth chip evacuation in common aluminum alloys |
| DLC-Coated Option | Available after technical review when lower friction, reduced material adhesion or additional wear resistance is required |
| Other Coatings | Alternative coatings should be confirmed according to the exact non-ferrous material and must not reduce the required cutting-edge sharpness |
Polished uncoated geometry is the standard positioning for this product. DLC coating is an optional configuration rather than the default specification.
Aluminum Roughing End Mill Customization
Cutting diameter, serrated roughing-tooth profile, flute length, shank diameter, overall length, helix angle, cutting-edge geometry and surface treatment can be configured for aluminum-roughing applications. The standard design combines three flutes with polished chip channels and sharp cutting edges for controlled chip formation and efficient chip evacuation. Standard, long-flute, extended-length and drawing-defined configurations can be reviewed according to the aluminum grade, machining depth, tool engagement, spindle capability and required production efficiency.
| PARAMETRE | ÜRETİM KAPASİTELERİ |
|---|---|
| Kesim Çapı | Reference cutting diameters from Ø1–Ø20 mm, with intermediate and drawing-defined non-standard diameters available after technical review |
| Flüt Sayısı | Standard 3-flute construction balancing tool-core rigidity, cutting contacts and flute space for aluminum chip evacuation |
| Roughing-Tooth Profile | Serrated wave-edge pitch and tooth profile can be adjusted according to the cutting diameter, required chip size, cutting load and remaining finishing allowance |
| Flüt Uzunluğu | Standard, long-flute and drawing-defined cutting lengths can be reviewed according to the axial depth, workpiece geometry and required machining reach |
| Toplam Uzunluk | Reference overall lengths of 50, 60, 75 and 100 mm, with selected extended-length configurations available for deep or less accessible features |
| Şaft Yapısı | Precision cylindrical shanks from Ø4–Ø20 mm, with custom shank diameter, reduced-neck geometry and clamping length reviewed according to the holder and tool overhang |
| Heliks Geometrisi | Application-matched helix geometry selected according to the aluminum grade, cutting engagement, chip formation and required balance between edge strength and chip evacuation |
| End Geometry | Flat square-end geometry for rough slotting, pocketing and shoulder machining, with center-cutting capability confirmed by the selected configuration |
| Cutting-Edge Geometry | Sharp rake angle, relief geometry, end-face grinding and edge preparation can be matched to the aluminum grade, silicon content and cutting load |
| Flute Polishing | Polished flute surfaces support smooth chip flow and help limit friction, aluminum adhesion and chip recutting during continuous rough machining |
| Surface Treatment | Polished uncoated geometry is the standard configuration; DLC coating can be reviewed for lower friction and additional wear resistance |
| İş Parçası Malzemeleri | Configurations can be reviewed for wrought aluminum, cast aluminum, aluminum alloys and selected copper alloys or other non-ferrous materials |
| Roughing Applications | Geometry can be configured for rough slotting, pocket roughing, side milling, profiling and high-engagement stock-removal operations |
| Coolant Method | Air blast, mist or aluminum-compatible coolant can be selected according to the machining engagement, chip volume and production conditions |
| Boyutsal Tolerans | Drawing-defined control of cutting diameter, flute length, shank diameter, overall length, runout and roughing-edge geometry, with critical tolerances confirmed before production |
| OEM & Private Label | Customer logos, tool codes, dimensions, surface identification and batch numbers can be laser marked; custom labels, protective tubes and private-label packaging are also available |
OEM ve Özel Etiket Hizmetleri
Endüstriyel distribütörler, alet markaları ve düzenli üretim yapan müşteriler için OEM üretimi ve özel etiketli tedarik seçenekleri mevcuttur. Lazerle işaretleme, etiket içeriği, koruyucu ambalaj ve kaplama sunumu, onaylanmış ürün spesifikasyonuna ve sipariş gereksinimlerine göre yapılandırılabilir.
Lazer Kazıma
Özel logolar, takım kodları, kesme boyutları, kaplama tanımları ve parti numaraları, mevcut şaft alanına göre işaretlenebilir.
Özel Etiketler ve Ambalajlar
Tek tek koruyucu tüpler, ürün etiketleri, teknik özellik detayları, renkli ambalaj tüpleri ve özel markalı ambalajlar incelenebilir.
Ticari Şartlar
Minimum sipariş miktarı (MOQ), numune değerlendirmesi, özel boyut denemeleri, tekrar siparişler ve planlı tedarik programları, seçilen konfigürasyona göre teyit edilir.
Teknik İş Akışı
Üretim öncesinde standart, özel tasarım ve özel markalı kare uçlu frezelerin gereksinimlerini doğrulamak için yapılandırılmış bir inceleme süreci uygulanmaktadır.
Sorgulama
Malzeme, sertlik, frezeleme işlemi, boyutlar, tolerans ve miktarı belirtiniz.
Mühendislik
Flüt geometrisini, sarmal açısını, kenar hazırlığını, kaplamayı, ap ve ae değerlerini gözden geçirin.
Ticari
Teklifi, minimum sipariş miktarını (MOQ), numune şartlarını, üretim takvimini ve teslimat koşullarını teyit edin.
Üretim
CNC taşlama, uç yüzey şekillendirme, kenar hazırlama, kaplama ve lazerle işaretleme.
Kalite Kontrolü
Çapı, oluk uzunluğunu, şaftı, eksantrikliği, kare uç geometrisini ve kesme kenarlarını kontrol edin.
Kalite, Denetim ve Teslimat
Katı karbür kare uçlu frezelerimiz, malzeme doğrulama, hassas taşlama, üretim süreci sırasında yapılan ölçümler ve son kontrol aşamalarıyla denetlenmektedir. Ana boyutlar, kare uç geometrisi, kesici kenar durumu, kaplama görünümü ve ürün tanımlaması, paketlemeden önce onaylanmış teknik şartnameye veya çizime göre incelenmektedir.
Üç Aşamalı Kalite Kontrolü
Üretim sürecinin çeşitli aşamalarına, boyutsal tutarlılığı sağlamak ve tekrar sipariş kontrolünü desteklemek amacıyla denetim noktaları yerleştirilmiştir.
Gelen Malzeme Kontrolü
Karbür alt tabaka kalitesi, ham parça boyutları ve tedarik edilen malzeme bilgileri, üretim gereksinimleriyle karşılaştırılarak kontrol edilir.
Üretim Sırasında Taşlama Kontrolü
CNC taşlama işlemi sırasında kesme çapı, oluk geometrisi, oluk uzunluğu, kare uç profili ve şaft boyutları izlenir.
Son Alet Kontrolü
Üretimi tamamlanmış takımlar, belirtilen boyutlar, eksantriklik, kesici kenar durumu, kaplama görünümü, işaretleme ve ambalaj tanımlaması açısından incelenir.
Temel Denetim Özellikleri
Denetim gereklilikleri, standart ürün şartnamesine veya onaylanmış özel çizime göre teyit edilir.
| DENETİM KONUSU | KONTROL ODAĞI | ONAY ESASLARI |
|---|---|---|
| Kesme Çapı (DC) | Çap ve boyut tutarlılığı | Standart teknik şartname veya onaylı çizim |
| Flüt Uzunluğu (APMX) | Etkili kesme uzunluğu | Onaylanmış ürün boyutu veya çizim gereksinimi |
| Şaft Çapı (DCON) | Sıkıştırma kesitinin boyutu ve yüzey durumu | Uygun şaft özellikleri |
| Toplam Uzunluk (OAL) | Toplam alet uzunluğu | Standart boyutlu matris veya onaylanmış çizim |
| Radyal Salgı | Kesme bölümü ile şaft arasındaki eşmerkezlilik | Kararlaştırılan denetim şartı |
| Kare Uçlu Geometri | Uç yüz profili, köşe durumu ve merkez kesim şekli | Seçilen araç yapılandırması |
| Flüt ve Heliks Profili | Flüt sayısı, sarmal şekli ve taşlama tutarlılığı | Onaylanmış üretim konfigürasyonu |
| Son Teknoloji ve Kaplama | Kenar durumu, gözle görülür kusurlar ve kaplama görünümü | Uygulamaya özgü üretim gereksinimi |
| İşaretleme ve Tanımlama | Uygun olduğu durumlarda alet kodu, boyutlar ve parti bilgileri | Onaylanmış sipariş ve paketleme özellikleri |
Ölçüm ve Parti İzlenebilirliği
Optik ölçüm sistemleri, takım kontrol ekipmanları ve uygun boyutsal ölçüm aletleri, kontrol edilecek özelliğe göre seçilir.
Optik Ölçüm
Belirtilen kesme özelliklerinin profil ve boyut incelemesi.
Çıkma Kontrolü
Kararlaştırılan ürün gereksinimlerine dayalı eşmerkezlilik incelemesi.
Kenar Denetimi
Uç yüzeyi, köşeler ve kesici kenarın durumuna ilişkin detaylı inceleme.
Parti Tanımlama
Tekrarlanan tedarik için gerekli olan yerlerde sipariş, ürün ve parti bilgileri birbiriyle ilişkilendirilmiştir.
Koruyucu Ambalajlama Süreci
Hazır uçlu frezeler, kesici kenarlar arasındaki teması azaltmak ve depolama ile nakliye sırasında ürünün net bir şekilde tanımlanmasını sağlamak amacıyla korunmaktadır.
Toplu Sipariş ve İhracat Ambalajı
Toplu sevkiyatlar, sipariş miktarına, sevkiyat ağırlığına ve kararlaştırılan nakliye şartlarına göre, takviyeli karton kutular, koruyucu ambalaj, paletli yükleme veya ihracat kasaları kullanılarak düzenlenebilir.
Teslimat Koordinasyonu
Üretimin tamamlanması, paketleme yöntemi ve sevkiyat düzenlemeleri, onaylanan siparişe göre teyit edilir. Kargo, hava, deniz veya müşteri tarafından belirlenen nakliye seçenekleri, sevkiyatın boyutuna ve varış noktasına göre değerlendirilebilir. Nihai teslim süresi, ürün özellikleri, miktar ve paketleme gereklilikleri onaylandıktan sonra teyit edilir.
Sık Sorulan Sorular ve İndirmeler
Review common product, application and ordering questions for the 3-flute polished solid carbide roughing end mill for aluminum, then access the current end mill catalog and starting cutting-data guide.
Ürün ve Uygulama SSS'leri
Selection and application guidance for efficient aluminum roughing.
What materials is this roughing end mill designed to machine?
It is primarily designed for wrought aluminum, cast aluminum and common aluminum alloys. Selected copper alloys and other non-ferrous materials may also be machined after reviewing the material grade, cutting load and required surface condition.
Why does this aluminum roughing end mill use three flutes?
The three-flute construction balances cutting-edge count, tool-core rigidity and flute space. Compared with a four-flute steel-cutting tool, it provides more room for evacuating larger aluminum chips while maintaining multiple cutting contacts for stable rough machining.
What is the purpose of the serrated wave edge?
The serrated wave-edge geometry divides the removed material into shorter chips and interrupts the cutting load. This supports chip control during rough slotting, pocketing, side milling and other high-engagement stock-removal operations.
What are the benefits of the polished flute surface?
Polished flute surfaces reduce friction and provide a smoother path for chip evacuation. This helps limit aluminum adhesion, chip recutting and heat accumulation around the cutting zone during continuous rough machining.
Can this roughing end mill produce the final finished surface?
The serrated cutting profile normally leaves a visible wave pattern on the machined surface. When a smooth final surface or close finished dimension is required, leave suitable finishing stock and complete the operation with a polished smooth-edge finishing end mill.
Can this cutter perform full-width slotting?
It can be used for rough slotting when the axial depth, feed and chip evacuation are properly controlled. For deep full-width slots, reduce the cutting engagement when necessary and use effective air blast, mist or aluminum-compatible coolant to prevent chip packing.
Should I choose polished uncoated or DLC-coated?
Polished uncoated geometry is the standard choice for maintaining a sharp edge and smooth chip flow in common aluminum alloys. DLC coating can be reviewed when lower friction, reduced material adhesion or additional wear resistance is required, particularly for repetitive or abrasive non-ferrous machining.
Is this roughing end mill suitable for steel?
This product is optimized for aluminum and selected non-ferrous materials. For carbon steel, alloy steel or pre-hardened steel, choose a steel-specific roughing end mill with the appropriate carbide grade, edge preparation and heat-resistant coating.
Sipariş ve Özelleştirme ile İlgili Sık Sorulan Sorular
Information for distributors, tooling brands and customers requesting standard or drawing-based aluminum roughing end mills.
Hangi standart boyutlar mevcuttur?
The reference range covers selected cutting diameters from Ø1–Ø20 mm with standard, long-flute and selected extended-length configurations. Final availability should be confirmed by cutting diameter, flute length, shank diameter, overall length and surface treatment.
Can non-standard dimensions or roughing geometry be manufactured?
Yes. Cutting diameter, flute length, shank diameter, overall length, reduced-neck geometry, roughing-tooth profile, helix geometry, corner radius and surface treatment can be reviewed according to the drawing and machining application.
Can I order samples before placing a bulk order?
Yes. Samples can be reviewed according to the required diameter, flute length, polished or DLC-coated surface and quantity. For a non-standard tool, the approved drawing, tolerance requirements, sample quantity and delivery cost must be confirmed before production.
What is the lead time?
Available standard configurations can normally be shipped within 1–3 working days after order confirmation. Lead time for custom dimensions, special roughing geometry, DLC coating or non-standard production requirements is confirmed according to the drawing, quantity and current production schedule.
OEM etiketleme ve özel markalı ambalajlama seçenekleri mevcut mu?
Yes. Customer logos, tool codes, cutting dimensions, surface-treatment identification and batch numbers can be laser marked according to the available shank area. Custom labels, protective tubes and private-label packaging can also be supplied.
Doğru bir fiyat teklifi için hangi bilgiler gereklidir?
Please provide the aluminum grade, silicon content, cutting diameter, flute length, shank diameter, overall length, roughing operation, axial depth ap, radial engagement ae, spindle speed, holder type, air or coolant method, surface-treatment preference, dimensional tolerance and order quantity.
Teknik Dosyalar
Access current product-range information and starting cutting references for solid carbide aluminum roughing end mill selection.
Solid Carbide End Mills Catalog
Aluminum end mill families, flute options, surface treatments and reference sizes.
Uçlu Freze Hızları ve İlerleme Hızları Kılavuzu
Starting cutting speeds, chip loads, engagement guidance and adjustment notes.
Cutting data are starting references only. Adjust the values according to the exact tool diameter, aluminum grade, flute length, axial and radial engagement, tool overhang, holder condition, spindle capability and chip-evacuation method.
Ölçüler, fiyatlar veya özel seçenekler mi arıyorsunuz?
Gerekli takım türünü, boyutlarını, miktarlarını, iş parçası malzemesini ve varsa OEM veya özel gereksinimleri bize iletin. Uygun teknik özellikleri, stok durumunu, teslim süresini ve fiyat teklifi ayrıntılarını size teyit edeceğiz.
Çizimler, boyut listeleri ve referans fotoğraflar memnuniyetle kabul edilir.
