Custom 4-Flute Solid Carbide Corner Radius End Mill for Aluminum
CNC frezeleme için 4 ağızlı yekpare karbür köşe radyüslü parmak frezeler. Güçlü kenar tasarımı köşe dayanıklılığını, yüzey kalitesini ve takım ömrünü artırır. Özel freze uçları mevcuttur.
⚙️ Ürün Konfigürasyonları
*Köşe Yarıçapı Seçenekleri: R0.2-R6 (özel olarak temin edilebilir)
*Çap Aralığı: Standart ve özel boyutlar mevcuttur
*Flute Count: 4 Flute (standard)
*Kaplama Seçenekleri: Kaplamasız / TiAlN / AlTiN / TiCN / DLC (isteğe bağlı)
*Helix Açısı: 30° / 35° / 45° (isteğe bağlı)
*Tool Material: Ultra-fine grain solid carbide
*İş parçası malzemeleri: Steel, stainless steel, alloy steel and mold steel
*Machining Type: Profiling / contouring / finishing / slotting
*Shank Type: Straight shank, standard and custom options available
*Router Bit Seçenekleri: Özel freze ucu geometrileri mevcuttur (çizime göre yapılır)
*Özelleştirme: Custom diameter, corner radius, flute length and overall length supported
3D Contouring
Curved aluminum surfaces.
Cavity Finishing
Cavities, fillets and recessed profiles.
2-Kanallı Talaş Boşluğu
Efficient chip evacuation.
DLC Low Friction
Reduced adhesion.
Custom 4-Flute Solid Carbide Corner Radius End Mill for Aluminum Overview
This custom 4-flute solid carbide corner radius end mill is engineered for stable side milling, profiling and edge finishing in aluminum, copper, brass and other non-ferrous materials. Unlike common 2-flute or 3-flute aluminum cutters, its four-flute geometry provides a stronger core and more cutting contacts for finishing and low-to-moderate radial engagement. The reinforced corner radius improves edge strength and part-fillet control, while polished uncoated or DLC-coated configurations can be matched to chip-adhesion, surface-finish and tool-life requirements.
Key Configuration
Custom Corner Radius
The R value can be matched to the component fillet while strengthening the end-to-peripheral edge transition.
Four-Flute Rigidity
A stronger core and four cutting contacts support stable profiling and finishing with controlled engagement.
Polished or DLC Surface
Low-friction surface options help control aluminum adhesion and maintain cleaner chip flow.
Key Product Advantages
Stronger Corner
Improved corner strength compared with a sharp-edge square end mill.
Productive Engagement
Four flutes provide more cutting contacts per revolution for stable non-ferrous finishing.
Reduced Adhesion
DLC or polished surfaces help reduce built-up edge in non-ferrous machining.
Drawing-Based Supply
Diameter, radius, flute length, shank and overall length can be customized.
Recommended Milling Operations
The four-flute design is best suited to finishing and controlled-engagement operations where rigidity and additional cutting contacts are preferred over maximum flute space.
Workpiece Material Compatibility
| MATERIAL GROUP | EXAMPLES | APPLICATION LEVEL |
|---|---|---|
| N Aluminum Alloys | Wrought, cast and high-silicon aluminum grades | Primary application |
| N Copper Alloys | Copper, brass and selected bronze grades | Confirm alloy and coating |
| N Other Non-Ferrous | Other machinable non-ferrous materials | Application review required |
Product Details & Milling Demonstration
Tool Nomenclature & Dimensions
Reference dimensions and available configurations for the custom 4-flute solid carbide corner radius end mill for aluminum. All listed dimensions are in millimeters.
Technical Configuration
| PARAMETRE | SPECIFICATION |
|---|---|
| Alet Malzemesi | Micro-Grain Solid Carbide |
| Profil Sonu | Flat Bottom with Reinforced Corner Radius |
| Flüt Sayısı | 4 Flutes |
| Product Positioning | Custom Aluminum & Non-Ferrous Corner Radius End Mill |
| Surface Options | Polished Uncoated / DLC Coated |
| Helezon Açısı | 45° Reference |
| Standard DC Range | Ø1–Ø12 mm in the listed size matrix |
| Primary Materials | Aluminum / Aluminum Alloys / Copper / Brass / Selected Non-Ferrous Materials |
| Makine Uyumluluğu | CNC Machining Centers / Milling Machines |
| Custom Supply | Drawing-based diameter, radius, flute length, shank and overall-length configurations |
Standard Size Matrix
Reference configurations consolidated from the original product information. Because this product is positioned for customized supply, confirm cutting diameter, corner radius, flute length, shank diameter and overall length before quotation.
| SPECIFICATION | DC | R | DCON | OAL | FLÜT |
|---|---|---|---|---|---|
| Ø1×R0.2×D4×50L | 1 | 0.2 | 4 | 50 | 4 |
| Ø1.5×R0.2×D4×50L | 1.5 | 0.2 | 4 | 50 | 4 |
| Ø2×R0.2 / R0.3 / R0.5×D4×50L | 2 | 0.2 / 0.3 / 0.5 | 4 | 50 | 4 |
| Ø2.5×R0.2 / R0.5×D4×50L | 2.5 | 0.2 / 0.5 | 4 | 50 | 4 |
| Ø3×R0.2 / R0.5×D3×50L | 3 | 0.2 / 0.5 | 3 | 50 | 4 |
| Ø3×R0.2 / R0.3 / R0.5 / R1×D4×50L | 3 | 0.2 / 0.3 / 0.5 / 1 | 4 | 50 | 4 |
| Ø4×R0.2 / R0.3 / R0.5 / R1×D4×50L | 4 | 0.2 / 0.3 / 0.5 / 1 | 4 | 50 | 4 |
| Ø5×R0.5 / R1×D6×50L | 5 | 0.5 / 1 | 6 | 50 | 4 |
| Ø6×R0.2 / R0.3 / R0.5 / R1×D6×50L | 6 | 0.2 / 0.3 / 0.5 / 1 | 6 | 50 | 4 |
| Ø6×R0.2 / R0.5 / R1×D8×60L | 6 | 0.2 / 0.5 / 1 | 8 | 60 | 4 |
| Ø8×R1.5 / R2×D8×60L | 8 | 1.5 / 2 | 8 | 60 | 4 |
| Ø10×R0.5 / R1 / R1.5 / R2 / R3×D10×75L | 10 | 0.5 / 1 / 1.5 / 2 / 3 | 10 | 75 | 4 |
| Ø12×R0.5 / R1 / R2 / R3×D12×75L | 12 | 0.5 / 1 / 2 / 3 | 12 | 75 | 4 |
Surface Configuration Guidance
| OPTION | SELECTION GUIDANCE |
|---|---|
| Polished Uncoated | General aluminum machining where sharp cutting edges and smooth chip flow are priorities |
| DLC Coated | Applications requiring lower friction, reduced aluminum adhesion or improved wear resistance |
Corner Radius End Mill Application Guidance
- Radius Selection: Select an R value equal to or smaller than the required part fillet.
- Four-Flute Engagement: Use controlled radial engagement to maintain chip space and stable cutting in aluminum.
- Pocket Machining: Confirm center-cutting and entry capability before plunging or helical interpolation.
- Toolholding: Use a low-runout holder and minimize unnecessary overhang, especially for small DC and small R sizes.
- Chip Control: Use effective air blast, mist or suitable coolant to prevent chip packing and aluminum recutting.
Custom 4-Flute Corner Radius End Mill Manufacturing
This 4-flute solid carbide corner radius end mill can be manufactured according to the required cutting diameter, corner radius, flute length, shank diameter, overall length and surface treatment. Its four-flute geometry provides a stronger tool core and additional cutting contacts for stable profiling and finishing in aluminum and other non-ferrous materials. Standard reference configurations and drawing-defined non-standard sizes are available for distributors, tooling brands and OEM customers.
| PARAMETRE | ÜRETİM KAPASİTELERİ |
|---|---|
| Kesim Çapı | Reference sizes from Ø1–Ø12 mm, with intermediate and non-standard cutting diameters manufactured according to the approved drawing |
| Corner Radius | Standard and custom corner-radius values can be matched to the required part fillet, edge strength and surface-transition requirements |
| Flüt Sayısı | Specialized 4-flute configuration with a stronger core and more cutting contacts for stable profiling, semi-finishing and finishing operations |
| Flüt ve Toplam Uzunluk | Standard, extended-reach and drawing-defined flute-length and overall-length configurations reviewed according to machining depth and tool overhang |
| Şaft Yapısı | Precision cylindrical shank with standard or drawing-defined shank diameter, neck geometry and clamping length |
| Helezon Açısı | 45° reference helix geometry for smooth cutting engagement and stable surface finishing in aluminum and selected non-ferrous materials |
| Cutting-Edge Geometry | Application-matched rake angle, relief geometry, edge preparation and corner transition reviewed according to the aluminum grade, silicon content and cutting load |
| Surface Treatment | Polished uncoated configuration for sharp cutting and smooth chip flow, or DLC coating for lower friction, reduced aluminum adhesion and improved wear resistance |
| Freze Uygulaması | Geometry can be configured for side milling, profiling, contour milling, edge finishing and semi-finishing with controlled radial engagement |
| Boyutsal Tolerans | Drawing-defined control of cutting diameter, corner radius, flute length, shank diameter, overall length and tool runout |
OEM ve Özel Etiket Hizmetleri
OEM manufacturing and private-label supply are available for cutting-tool distributors, tooling brands and repeat-order customers. Custom dimensions, corner-radius combinations, surface treatment, laser identification, labels and protective packaging can be configured according to the approved specification and order quantity.
Lazer Kazıma
Customer logos, tool codes, cutting diameter, corner radius, surface identification and batch numbers can be marked according to the available shank area.
Özel Etiketler ve Ambalajlar
Individual protective tubes, branded labels, specification information, colored packaging tubes and private-label packaging can be supplied.
Ticari Şartlar
MOQ, samples, custom-size trials, repeat orders and scheduled supply programs are confirmed according to the selected configuration.
Kalite, Denetim ve Teslimat
Katı karbür kare uçlu frezelerimiz, malzeme doğrulama, hassas taşlama, üretim süreci sırasında yapılan ölçümler ve son kontrol aşamalarıyla denetlenmektedir. Ana boyutlar, kare uç geometrisi, kesici kenar durumu, kaplama görünümü ve ürün tanımlaması, paketlemeden önce onaylanmış teknik şartnameye veya çizime göre incelenmektedir.
Üç Aşamalı Kalite Kontrolü
Üretim sürecinin çeşitli aşamalarına, boyutsal tutarlılığı sağlamak ve tekrar sipariş kontrolünü desteklemek amacıyla denetim noktaları yerleştirilmiştir.
Gelen Malzeme Kontrolü
Karbür alt tabaka kalitesi, ham parça boyutları ve tedarik edilen malzeme bilgileri, üretim gereksinimleriyle karşılaştırılarak kontrol edilir.
Üretim Sırasında Taşlama Kontrolü
CNC taşlama işlemi sırasında kesme çapı, oluk geometrisi, oluk uzunluğu, kare uç profili ve şaft boyutları izlenir.
Son Alet Kontrolü
Üretimi tamamlanmış takımlar, belirtilen boyutlar, eksantriklik, kesici kenar durumu, kaplama görünümü, işaretleme ve ambalaj tanımlaması açısından incelenir.
Temel Denetim Özellikleri
Denetim gereklilikleri, standart ürün şartnamesine veya onaylanmış özel çizime göre teyit edilir.
| DENETİM KONUSU | KONTROL ODAĞI | ONAY ESASLARI |
|---|---|---|
| Kesme Çapı (DC) | Çap ve boyut tutarlılığı | Standart teknik şartname veya onaylı çizim |
| Flüt Uzunluğu (APMX) | Etkili kesme uzunluğu | Onaylanmış ürün boyutu veya çizim gereksinimi |
| Şaft Çapı (DCON) | Sıkıştırma kesitinin boyutu ve yüzey durumu | Uygun şaft özellikleri |
| Toplam Uzunluk (OAL) | Toplam alet uzunluğu | Standart boyutlu matris veya onaylanmış çizim |
| Radyal Salgı | Kesme bölümü ile şaft arasındaki eşmerkezlilik | Kararlaştırılan denetim şartı |
| Kare Uçlu Geometri | Uç yüz profili, köşe durumu ve merkez kesim şekli | Seçilen araç yapılandırması |
| Flüt ve Heliks Profili | Flüt sayısı, sarmal şekli ve taşlama tutarlılığı | Onaylanmış üretim konfigürasyonu |
| Son Teknoloji ve Kaplama | Kenar durumu, gözle görülür kusurlar ve kaplama görünümü | Uygulamaya özgü üretim gereksinimi |
| İşaretleme ve Tanımlama | Uygun olduğu durumlarda alet kodu, boyutlar ve parti bilgileri | Onaylanmış sipariş ve paketleme özellikleri |
Ölçüm ve Parti İzlenebilirliği
Optik ölçüm sistemleri, takım kontrol ekipmanları ve uygun boyutsal ölçüm aletleri, kontrol edilecek özelliğe göre seçilir.
Optik Ölçüm
Belirtilen kesme özelliklerinin profil ve boyut incelemesi.
Çıkma Kontrolü
Kararlaştırılan ürün gereksinimlerine dayalı eşmerkezlilik incelemesi.
Kenar Denetimi
Uç yüzeyi, köşeler ve kesici kenarın durumuna ilişkin detaylı inceleme.
Parti Tanımlama
Tekrarlanan tedarik için gerekli olan yerlerde sipariş, ürün ve parti bilgileri birbiriyle ilişkilendirilmiştir.
Koruyucu Ambalajlama Süreci
Hazır uçlu frezeler, kesici kenarlar arasındaki teması azaltmak ve depolama ile nakliye sırasında ürünün net bir şekilde tanımlanmasını sağlamak amacıyla korunmaktadır.
Toplu Sipariş ve İhracat Ambalajı
Toplu sevkiyatlar, sipariş miktarına, sevkiyat ağırlığına ve kararlaştırılan nakliye şartlarına göre, takviyeli karton kutular, koruyucu ambalaj, paletli yükleme veya ihracat kasaları kullanılarak düzenlenebilir.
Teslimat Koordinasyonu
Üretimin tamamlanması, paketleme yöntemi ve sevkiyat düzenlemeleri, onaylanan siparişe göre teyit edilir. Kargo, hava, deniz veya müşteri tarafından belirlenen nakliye seçenekleri, sevkiyatın boyutuna ve varış noktasına göre değerlendirilebilir. Nihai teslim süresi, ürün özellikleri, miktar ve paketleme gereklilikleri onaylandıktan sonra teyit edilir.
Sık Sorulan Sorular ve İndirmeler
Review common product, application and ordering questions for the custom 4-flute solid carbide corner radius end mill for aluminum, then access the current end mill catalog and starting cutting-data guide.
Ürün ve Uygulama SSS'leri
Selection and application guidance for aluminum and non-ferrous material machining.
What materials is this corner radius end mill designed to machine?
It is primarily designed for aluminum and aluminum alloys. Suitable configurations can also be reviewed for copper, brass and other machinable non-ferrous materials. The cutting-edge geometry and surface treatment should be selected according to the exact alloy, silicon content and machining conditions.
What is the advantage of the four-flute design?
The specialized four-flute geometry provides a stronger tool core and more cutting contacts per revolution than common 2-flute or 3-flute aluminum cutters. It supports stable profiling, contour milling, edge finishing and semi-finishing when controlled radial engagement and effective chip evacuation are used.
What machining operations are suitable for this tool?
It is suitable for side milling, profile milling, contour machining, edge finishing and selected semi-finishing operations. The corner-radius geometry strengthens the transition between the end cutting edge and peripheral cutting edge while producing a controlled part fillet.
How should the corner radius be selected?
Select a corner radius equal to or smaller than the required component fillet. The final R value should also be reviewed according to the cutting diameter, machining allowance, required corner strength and finished-part geometry.
Should I choose a polished uncoated or DLC-coated tool?
A polished uncoated tool is suitable for general aluminum machining where a sharp cutting edge and smooth chip flow are priorities. DLC coating can be selected when lower friction, reduced aluminum adhesion or improved wear resistance is required.
Is this four-flute end mill suitable for full-width slotting?
The four-flute configuration is better suited to profiling and controlled-engagement operations. For full-width slotting or heavy aluminum roughing, a 2-flute or 3-flute aluminum end mill normally provides more flute space for chip evacuation.
Sipariş ve Özelleştirme ile İlgili Sık Sorulan Sorular
Information for distributors, tooling brands and customers requesting standard or drawing-based configurations.
What reference sizes are available?
The reference series includes selected cutting diameters from Ø1 to Ø12 mm with multiple corner-radius, shank-diameter and overall-length combinations. Final availability should be confirmed according to the complete tool specification and required quantity.
Can non-standard dimensions be manufactured?
Yes. Cutting diameter, corner radius, flute length, neck dimensions, shank diameter, overall length and dimensional tolerance can be reviewed according to the drawing and machining application. Final dimensions are confirmed before production.
Can I order samples before placing a bulk order?
Yes. Sample orders and custom-size trials can be reviewed according to the required dimensions, surface treatment and quantity. Please contact us to confirm sample availability, production cost and delivery charges.
What is the lead time?
In-stock standard configurations can normally be dispatched within 1–3 working days. Production time for custom dimensions, special corner radii, DLC coating, laser marking or private-label packaging is confirmed after the specification and order quantity have been reviewed.
OEM etiketleme ve özel markalı ambalajlama seçenekleri mevcut mu?
Yes. Customer logos, tool codes, cutting dimensions and batch numbers can be laser marked according to the available shank area. Custom labels, protective tubes and private-label packaging can also be supplied for wholesale and distribution orders.
Doğru bir fiyat teklifi için hangi bilgiler gereklidir?
Please provide the workpiece material, cutting diameter, corner radius, flute length, shank diameter, overall length, machining operation, axial depth ap, radial engagement ae, polished or DLC-coated surface, tolerance requirements and order quantity. A tool or component drawing is recommended for custom projects.
Teknik Dosyalar
Access current product-range information and starting cutting references for solid carbide end mill selection.
Solid Carbide End Mills Catalog
End mill families, flute configurations, material applications and reference sizes.
Uçlu Freze Hızları ve İlerleme Hızları Kılavuzu
Starting cutting speeds, chip loads, radial engagement guidance and adjustment notes.
Cutting data are starting references only. Adjust the values according to the exact cutting diameter, corner radius, flute count, aluminum grade, radial engagement, tool overhang, holder condition, chip evacuation and machine rigidity.
Boyut veya Uygulama İncelemesi mi Gerekiyor?
Send the aluminum grade, required cutting diameter, corner radius, tool dimensions, machining operation, surface option and quantity for configuration and quotation review.
Ölçüler, fiyatlar veya özel seçenekler mi arıyorsunuz?
Gerekli takım türünü, boyutlarını, miktarlarını, iş parçası malzemesini ve varsa OEM veya özel gereksinimleri bize iletin. Uygun teknik özellikleri, stok durumunu, teslim süresini ve fiyat teklifi ayrıntılarını size teyit edeceğiz.
Çizimler, boyut listeleri ve referans fotoğraflar memnuniyetle kabul edilir.
