Extended-Length 3-Flute Solid Carbide Wave-Edge Roughing End Mill for Wood
Our HRC55 4-flute TiSiN-coated solid carbide roughing end mill is designed for efficient stock removal in carbon steel, alloy steel, tool steel, mold steel and selected pre-hardened steel.
Product Configurations:
Workpiece Materials: N Aluminum Alloys, N Copper, Wood & Wood Composites, Acrylic & Plastics
Steel Hardness: Up to approximately HRC55 under suitable machining conditions
코팅: TiSiN for wear resistance and cutting-edge stability during elevated-temperature steel machining
직경 범위: Ø1–Ø20 mm reference range
전체 길이: 50, 60, 75 and 100 mm reference configurations
나선 각도: 30° or 35° reference geometry
ODM/OEM: Custom laser marking, tool codes, labels, protective packaging and wholesale batch supply
Consistent Quality
Consistent geometry across repeat orders.
유연한 주문
Small batches and mixed sizes available.
OEM Support
Custom marking, labels and packaging.
표준 및 맞춤형
Standard sizes and custom configurations.
Carbide Roughing End Mill for Wood Overview
This extended-length 3-flute solid carbide wave-edge roughing end mill is designed for high-efficiency stock removal in aluminum, wood, acrylic, copper and other machinable non-ferrous materials. Its serrated roughing profile divides the cutting load into smaller segments, helping reduce cutting resistance during deep side milling and long-edge machining. Three flutes balance material-removal capacity, tool rigidity and chip space, while the extended flute and overall-length options support deep profiles, large workpieces, CNC routing and engraving applications.
Wave-Edge Roughing Characteristics
Segmented Cutting Load
The corrugated cutting edge breaks the cutting load into smaller contacts for more efficient heavy stock removal.
Three-Flute Balance
Three flutes provide a practical balance of chip space, core rigidity and cutting contacts for aluminum and routing applications.
Extended Cutting Reach
Long flute lengths of 50–105 mm support deep side walls, thick plates, large workpieces and extended-edge roughing.
Large Chip Flutes
Large-capacity flutes support chip evacuation when paired with suitable feed, air blast or coolant delivery.
Applications & Materials
Recommended for deep side milling, profile roughing, thick-plate machining, sign making, CNC routing, woodworking and acrylic engraving. The roughing edge is intended for rapid material removal; use a finishing end mill afterward when a fine final surface is required.
N Copper
Wood & Wood Composites
Acrylic & Plastics
Product Details
Extended Roughing End Mill Specifications
Technical configuration and extended-length size options for the 3-flute solid carbide corrugated roughing end mill. All dimensions are in millimeters.
Technical Configuration
| PARAMETER | SPECIFICATION |
|---|---|
| 도구 재질 | 고체 텅스텐 카바이드 |
| 도구 유형 | Extended-Length Corrugated / Wave-Edge Roughing End Mill |
| 플루트 수 | 3 Flutes |
| Cutting Range | Roughing / High Material Removal |
| Cutting Edge | Serrated wave-edge geometry with large-capacity chip flutes |
| Cooling Method | Air blast or suitable water-based coolant |
| Primary Materials | Aluminum alloys / copper / wood / wood composites / acrylic |
| 머신 호환성 | CNC machining centers / CNC routers / engraving machines / milling machines |
| Reference DC Range | Ø6–Ø16 mm in the listed extended-length series |
| Custom Supply | Drawing-based cutting diameter, flute length, shank diameter and overall length |
Extended-Length Size Matrix
The following six specifications are taken from the supplied product-size information.
| SPECIFICATION | DC | L1 | DCON | OAL | FLUTES |
|---|---|---|---|---|---|
| Ø6×50×D6×100L | 6 | 50 | 6 | 100 | 3 |
| Ø8×50×D8×100L | 8 | 50 | 8 | 100 | 3 |
| Ø10×50×D10×100L | 10 | 50 | 10 | 100 | 3 |
| Ø10×80×D10×120L | 10 | 80 | 10 | 120 | 3 |
| Ø12×50×D12×100L | 12 | 50 | 12 | 100 | 3 |
| Ø16×105×D16×165L | 16 | 105 | 16 | 165 | 3 |
Selection & Use Guidance
- Long-Reach Rigidity: Reduce radial engagement and feed as flute length and overhang increase.
- Chip Evacuation: Use continuous air blast or suitable coolant to prevent chip recutting and flute packing.
- Finishing Allowance: Leave suitable stock for a separate finishing pass when a fine surface is required.
- Material Review: Confirm workpiece type before use; geometry for aluminum, wood and acrylic may require different edge preparation.
Extended Roughing End Mill Customization
Cutting diameter, extended flute length, overall length, shank configuration, wave-edge profile and cutting-edge preparation can be configured for aluminum roughing, woodworking, acrylic cutting and CNC routing applications. Standard configurations use a 3-flute corrugated roughing geometry, while non-standard dimensions can be reviewed according to the workpiece material, cutting depth, machine type, tool engagement and required material-removal rate.
| PARAMETER | MANUFACTURING CAPABILITIES |
|---|---|
| 절단 직경 | Reference cutting diameters from Ø6–Ø16 mm, with intermediate and non-standard diameters reviewed according to the drawing and application |
| 플루트 수 | Standard 3-flute configuration balancing chip space, cutting contacts and tool-core rigidity for aluminum, wood, acrylic and non-ferrous roughing |
| Wave-Edge Profile | Corrugated roughing-edge profile can be reviewed according to the required chip segmentation, cutting resistance, material-removal rate and workpiece material |
| Extended Flute Length | Reference flute lengths from 50–105 mm for deep side milling, thick-plate machining, long-edge profiling and extended roughing applications |
| 전체 길이 | Reference overall lengths from 100–165 mm, with drawing-defined extended lengths reviewed according to machine clearance, tool overhang and rigidity |
| 섕크 구성 | Precision cylindrical shank with standard or drawing-defined shank diameter and clamping length for CNC machining centers, routers and engraving machines |
| Cutting-Edge Preparation | Rake angle, relief geometry, edge sharpness and flute surface can be matched to aluminum alloys, wood, acrylic, copper and other machinable non-ferrous materials |
| Chip-Flute Geometry | Large-capacity chip flutes designed for effective chip evacuation during deep cutting and high material-removal operations |
| Cooling Method | Geometry can be reviewed for continuous air blast or suitable water-based coolant according to the workpiece material and machine configuration |
| Roughing Application | Suitable for deep side milling, thick-plate roughing, long-edge profiling, CNC routing, sign making, woodworking and acrylic engraving |
| Dimensional Tolerance | Drawing-defined requirements for cutting diameter, flute length, shank diameter, overall length and tool runout can be reviewed before production |
OEM 및 자체 브랜드 서비스
OEM manufacturing and private-label supply options are available for industrial distributors, tooling brands and repeat-production customers. Laser identification, label content, protective packaging and coating presentation can be configured according to the approved product specification and order requirements.
Laser Etching
Custom logos, tool codes, cutting dimensions, coating identification and batch numbers can be marked according to the available shank area.
Custom Labels & Packaging
Individual protective tubes, product labels, specification details, colored packaging tubes and private-label packaging can be reviewed.
Commercial Terms
MOQ, sample evaluation, custom-size trials, repeat orders and scheduled supply programs are confirmed according to the selected configuration.
Technical Workflow
A structured review process is used to confirm standard, customized and private-label square end mill requirements before production.
Inquiry
Submit the material, hardness, milling operation, dimensions, tolerance and quantity.
Engineering
Review flute geometry, helix angle, edge preparation, coating, ap and ae.
Commercial
Confirm quotation, MOQ, sample requirements, production schedule and delivery terms.
Production
CNC grinding, end-face formation, edge preparation, coating and laser marking.
Quality Control
Inspect diameter, flute length, shank, runout, square-end geometry and cutting edges.
Quality, Inspection & Delivery
Our solid carbide square end mills are controlled through material verification, precision grinding, in-process measurement and final inspection. Key dimensions, square-end geometry, cutting-edge condition, coating appearance and product identification are reviewed according to the approved specification or drawing before packing.
Three-Stage Quality Control
Inspection checkpoints are arranged around the manufacturing process to support dimensional consistency and repeat-order control.
Incoming Material Control
Carbide substrate grade, blank dimensions and supplied material information are checked against the production requirement.
In-Process Grinding Control
Cutting diameter, flute geometry, flute length, square-end profile and shank dimensions are monitored during CNC grinding.
Final Tool Inspection
Finished tools are reviewed for specified dimensions, runout, cutting-edge condition, coating appearance, marking and packing identification.
Key Inspection Characteristics
Inspection requirements are confirmed according to the standard product specification or the approved custom drawing.
| INSPECTION ITEM | CONTROL FOCUS | CONFIRMATION BASIS |
|---|---|---|
| Cutting Diameter (DC) | Diameter and dimensional consistency | Standard specification or approved drawing |
| Flute Length (APMX) | Effective cutting length | Confirmed product size or drawing requirement |
| Shank Diameter (DCON) | Clamping-section dimension and surface condition | Applicable shank specification |
| Overall Length (OAL) | Total tool length | Standard size matrix or approved drawing |
| Radial Runout | Concentricity between cutting section and shank | Agreed inspection requirement |
| Square-End Geometry | End-face profile, corner condition and center-cutting form | Selected tool configuration |
| Flute & Helix Profile | Flute count, helix form and grinding consistency | Approved manufacturing configuration |
| Cutting Edge & Coating | Edge condition, visible defects and coating appearance | Application-specific production requirement |
| Marking & Identification | Tool code, dimensions and batch information where applicable | Confirmed order and packaging specification |
Measurement & Batch Traceability
Optical measuring systems, tool inspection equipment and appropriate dimensional gauges are selected according to the feature being checked.
Optical Measurement
Profile and dimensional review of specified cutting features.
Runout Verification
Concentricity review based on the agreed product requirement.
Edge Inspection
Magnified review of the end face, corners and cutting-edge condition.
Batch Identification
Order, product and batch information are linked where required for repeat supply.
Protective Packaging Process
Finished end mills are protected to reduce contact between cutting edges and to support clear product identification during storage and transportation.
Bulk-Order & Export Packaging
Bulk shipments can be arranged with reinforced cartons, protective wrapping, palletized loading or export cases according to order quantity, shipment weight and agreed transportation requirements.
Delivery Coordination
Production completion, packing method and dispatch arrangements are confirmed according to the approved order. Courier, air, sea or customer-designated shipping options can be reviewed according to shipment size and destination. Final lead time is confirmed after product specifications, quantity and packaging requirements are approved.
FAQ & Downloads
Review common application, size-selection and ordering questions for the extended-length 3-flute solid carbide wave-edge roughing end mill, then access the current end mill catalog and starting cutting-data guide.
Product & Application FAQs
Selection and application guidance for aluminum roughing, woodworking, acrylic cutting and CNC routing.
What materials is this wave-edge roughing end mill designed to machine?
It is primarily designed for aluminum alloys, wood, wood composites, acrylic, copper and other machinable non-ferrous materials. Cutting-edge preparation and operating parameters should be reviewed according to the exact workpiece material and machine type.
What is the advantage of the corrugated or wave-edge geometry?
The serrated cutting profile divides the cutting load into smaller contact sections. This helps reduce cutting resistance and produces shorter chips during heavy stock removal, supporting efficient roughing of deep profiles, thick plates and large workpieces.
Why does this roughing end mill use three flutes?
The 3-flute configuration balances chip space, tool-core rigidity and cutting contacts. It provides more structural support than a typical 2-flute design while retaining greater chip capacity than a 4-flute cutter, making it suitable for aluminum roughing and CNC routing.
What applications are suitable for the extended-length design?
The extended flute and overall length are suitable for deep side milling, thick-plate roughing, long-edge profiling, large-workpiece machining, sign making, woodworking, acrylic engraving and CNC router applications where additional cutting reach is required.
Can this roughing end mill produce a finished surface?
The wave-edge geometry is primarily intended for rapid material removal, and it may leave visible roughing marks on the machined surface. Leave a suitable finishing allowance and use a smooth-edge finishing end mill afterward when a fine final surface is required.
What cooling and chip-removal method should be used?
Continuous air blast is suitable for many wood, acrylic and aluminum applications. A suitable water-based coolant can also be used where the machine and workpiece allow it. Effective chip evacuation is especially important when machining deep profiles with long flute engagement.
Does the extended length require different cutting parameters?
Yes. Longer flute length and tool overhang reduce overall rigidity. Radial engagement, axial depth and feed may need to be reduced as cutting reach increases. Use a low-runout holder, minimize unnecessary overhang and ensure that the workpiece is securely supported.
Ordering & Customization FAQs
Information for distributors, tooling brands, woodworking suppliers and customers requesting standard or custom configurations.
What standard sizes are available?
The extended-length series includes selected cutting diameters from Ø6 to Ø16 mm, flute lengths from 50 to 105 mm and overall lengths from 100 to 165 mm. Final availability should be confirmed according to the complete size specification and required quantity.
Can non-standard dimensions be manufactured?
Yes. Cutting diameter, flute length, shank diameter, overall length, wave-edge profile and cutting-edge preparation can be reviewed according to the drawing and machining application. Extended custom tools require a rigidity review before production.
Can I order samples before placing a bulk order?
Yes. Sample orders and custom-size trials can be reviewed according to the required dimensions, workpiece material and quantity. Please contact us to confirm sample availability, production cost and delivery charges.
What is the lead time?
In-stock standard configurations can normally be dispatched within 1–3 working days. Production time for custom dimensions, extended flute lengths, special wave-edge geometry, laser marking or private-label packaging is confirmed after the specification and order quantity have been reviewed.
Are OEM marking and private-label packaging available?
Yes. Customer logos, tool codes, cutting dimensions and batch numbers can be laser marked according to the available shank area. Custom labels, protective tubes and private-label packaging are available for distributors and wholesale orders.
What information is required for an accurate quotation?
Please provide the workpiece material, cutting diameter, flute length, shank diameter, overall length, machining operation, required cutting depth, machine type, coolant method, dimensional tolerance and order quantity. A tool drawing or application photograph is recommended for non-standard projects.
Technical Downloads
Access current product-range information and starting cutting references for solid carbide end mill selection.
Solid Carbide End Mills Catalog
Roughing end mills, flute configurations, application ranges and reference sizes.
End Mill Speeds & Feeds Guide
Starting cutting speeds, chip loads, engagement guidance and adjustment notes.
Cutting data are starting references only. Adjust the values according to the cutting diameter, flute length, workpiece material, cutting engagement, tool overhang, holder condition, spindle power and machine rigidity.
Need Sizes, Pricing or Custom Options?
Send us the required tool type, sizes, quantities, workpiece material and any OEM or custom requirements. We will confirm suitable specifications, availability, lead time and quotation details.
Drawings, size lists and reference photos are welcome.
