4-Flute Solid Carbide T-Slot Cutter for Aluminum

  • ◆Precision-ground T-slot profile provides accurate slot geometry
  • ◆4-flute balanced design supports stable side cutting and smooth slot walls
  • ◆Solid carbide construction provides rigidity and consistent cutting performance

Diameter:
D4–D12 mm
Flutes:
4
Tool Type:
T-Slot End Mill
Materials:
Aluminum / Non-Ferrous Metals

Custom slot width, cutting diameter, neck length, shank size, coating, laser marking and packaging are available for OEM and ODM orders.

Consistent Quality

Consistent geometry across repeat orders.

سفارش‌های انعطاف‌پذیر

Small batches and mixed sizes available.

OEM Support

Custom marking, labels and packaging.

استاندارد و سفارشی

Standard sizes and custom configurations.

Carbide Concave-Arc T-Slot End Mill Overview

This 4-flute solid carbide concave-arc T-slot end mill is designed for machining formed grooves, radiused profiles, undercuts and special contour features in aluminum alloys and selected non-ferrous materials. Its profile-ground concave cutting edge produces a controlled convex radius on the workpiece, while the four-flute construction provides stable cutting engagement and consistent surface quality. Multiple D4–D12 reference sizes are available, and the profile height, radius and tool dimensions can also be manufactured according to an approved drawing.

Diameter Range
D4–D12
Flute Design
4 Flutes
Profile Type
Concave Arc
Primary Material
Aluminum Alloys

Profile-Milling Features

Concave-Arc Cutting Profile

The profile-ground concave cutting edge produces a controlled convex radius or curved transition on the workpiece.

Stable 4-Flute Geometry

Four cutting edges provide multiple cutting contacts for stable formed-groove machining, profiling and finishing.

Fine-Grain Solid Carbide

The solid carbide construction provides rigidity and cutting-edge stability for repeat-production machining.

Drawing-Based Customization

Profile height, arc radius, diameter, shank and overall length can be reviewed according to the required part geometry.

Applications & Materials

Suitable for formed-groove milling, radiused-profile machining, undercutting, edge forming and special contour machining on CNC machining centers and precision milling equipment. Tool geometry and cutting parameters should be confirmed according to the material grade, profile depth, radial engagement and required surface finish.

N Aluminum Alloys

N Copper Alloys

N Other Non-Ferrous Materials

Application Note: This is a profile-specific milling cutter. Please confirm the required workpiece radius, profile height, groove dimensions and tool approach clearance before ordering.

Product Details

D4 to D12 customizable four-flute solid carbide concave-arc T-slot end mill

Solid carbide concave-profile milling cutter cutting-edge detail

Four-flute carbide formed-groove end mill for aluminum machining

Custom solid carbide concave-arc profile end mill

https://hycuttingtools.com/wp-content/uploads/2026/09/t-slot-end-mill-application-video-processing.mp4 t slot end mill for aluminum DLC coating t slot end mill for aluminum

 

Specifications & Available Sizes

The table lists standard reference configurations for the D4–D12 concave-arc T-slot end mill series. All dimensions are in millimeters. Please confirm the required workpiece profile and arc height before ordering because similar tool codes may represent different finished-profile requirements.Concave arc T-slot end mill dimensional drawing and profile geometry

Dimension Symbols: SHK = shank diameter, D1 = cutting/profile diameter, H1 = arc or profile height, L = overall length.
SPECIFICATION SHK D1 H1 L FLUTES
D4 × 0.5H × 50L 4 4 0.5 50 4
D4 × 1H × 50L 4 4 1 50 4
D4 × 1.5H × 50L 4 4 1.5 50 4
D4 × 2H × 50L 4 4 2 50 4
D4 × 2.5H × 50L 4 4 2.5 50 4
D4 × 3H × 50L 4 4 3 50 4
D4 × 4H × 50L 4 4 4 50 4
D6 × 0.5H × 50L 6 6 0.5 50 4
D6 × 1H × 50L 6 6 1 50 4
D6 × 1.5H × 50L 6 6 1.5 50 4
D6 × 2H × 50L 6 6 2 50 4
D6 × 2.5H × 50L 6 6 2.5 50 4
D6 × 3H × 50L 6 6 3 50 4
D6 × 4H × 50L 6 6 4 50 4
D6 × 5H × 50L 6 6 5 50 4
D8 × 1H × 50L 8 8 1 50 4
D8 × 1.5H × 50L 8 8 1.5 50 4
D8 × 2H × 50L 8 8 2 50 4
D8 × 2.5H × 50L 8 8 2.5 50 4
D8 × 3H × 50L 8 8 3 50 4
D8 × 4H × 50L 8 8 4 50 4
D8 × 5H × 50L 8 8 5 50 4
D10 × 1H × 50L 10 10 1 50 4
D10 × 1.5H × 50L 10 10 1.5 50 4
D10 × 2H × 50L 10 10 2 50 4
D10 × 2.5H × 50L 10 10 2.5 50 4
D10 × 3H × 50L 10 10 3 50 4
D10 × 4H × 50L 10 10 4 50 4
D10 × 5H × 50L 10 10 5 50 4
D10 × 6H × 50L 10 10 6 50 4
D12 × 1H × 60L 12 12 1 60 4
D12 × 2H × 60L 12 12 2 60 4
D12 × 2.5H × 60L 12 12 2.5 60 4
D12 × 3H × 60L 12 12 3 60 4
D12 × 4H × 60L 12 12 4 60 4
D12 × 5H × 60L 12 12 5 60 4
D12 × 6H × 60L 12 12 6 60 4
Size Note: The listed dimensions are reference configurations. Before ordering, please confirm whether H1 represents the required arc height, profile depth or another drawing-defined dimension. Non-standard profile geometry, cutting diameter, shank diameter and overall length can be reviewed separately.

Technical Configuration

Tool Type Concave-arc profile / T-slot end mill
Substrate Fine-grain solid carbide
Flute Count 4 flutes
Diameter Range D4–D12 reference range
Surface Treatment Polished or application-specific coating, selected according to the workpiece material
Primary Materials Aluminum alloys, copper alloys and selected non-ferrous materials
Main Operations Formed-slot milling, radiused-groove machining, profiling, undercutting and special contour machining
Custom Options Profile radius, arc height, cutting diameter, shank diameter, flute geometry, overall length, surface treatment and laser marking

Carbide T-Slot End Mill Manufacturing

This 4-flute solid carbide concave-arc T-slot end mill can be manufactured according to the required profile diameter, arc radius, profile height, shank diameter and overall length. Its profile-ground concave cutting geometry is intended for machining formed grooves, convex radiused profiles, undercuts and special contour features. Standard D4–D12 reference configurations and drawing-defined non-standard profiles are available for distributors, tooling brands and OEM customers.

PARAMETER MANUFACTURING CAPABILITIES
Profile Diameter D4–D12 reference diameter range, with intermediate and non-standard profile diameters manufactured according to the approved drawing
Concave-Arc Profile Profile-ground concave cutting geometry can be matched to the required convex workpiece radius, curved transition or formed-groove profile
Arc Radius Standard or drawing-defined arc radius produced according to the required workpiece profile and dimensional tolerance
Profile Height H1 Reference H1 values from 0.5–6 mm, depending on the selected tool diameter; custom profile heights can be reviewed separately
Flute Count Four-flute construction for stable cutting engagement, multiple cutting contacts and consistent formed-profile machining
Shank Configuration Precision cylindrical shank with reference diameters of 4, 6, 8, 10 and 12 mm; non-standard shank diameters and clamping lengths can be reviewed
Overall Length Reference overall lengths of 50 and 60 mm, with drawing-defined extended-length configurations available according to reach and tool-overhang requirements
Neck & Clearance Geometry Neck diameter, neck length and relief clearance can be adjusted according to the groove depth, undercut position and workpiece interference conditions
Cutting-Edge Geometry Rake angle, relief geometry, edge preparation and flute form can be matched to the workpiece material, cutting load and required surface finish
Surface Treatment Polished uncoated geometry can be supplied for aluminum and selected non-ferrous materials; application-specific coatings can be reviewed for other workpiece materials
Milling Application Geometry can be configured for formed-groove milling, convex-radius profiling, undercutting, edge forming and special contour machining
Dimensional Tolerance Drawing-defined control of profile diameter, arc radius, profile height, shank diameter, overall length and tool runout, with critical tolerances confirmed before production
OEM & Private Label Custom laser marking, tool codes, specification labels, protective tubes and private-label packaging are available according to the approved specification and order quantity
Engineering Note: Please provide the workpiece material, required profile drawing, cutting diameter, arc radius, profile height H1, groove depth, shank diameter, overall length, machining operation, holder type, coolant method, dimensional tolerance and order quantity. Final profile geometry, surface treatment and custom dimensions are confirmed after technical review.

خدمات OEM و برند خصوصی

OEM manufacturing and private-label supply options are available for industrial distributors, tooling brands and repeat-production customers. Laser identification, label content, protective packaging and coating presentation can be configured according to the approved product specification and order requirements.

OEM laser marking custom labels coatings and packaging for solid carbide square end mills

Laser Etching

Custom logos, tool codes, cutting dimensions, coating identification and batch numbers can be marked according to the available shank area.

Custom Labels & Packaging

Individual protective tubes, product labels, specification details, colored packaging tubes and private-label packaging can be reviewed.

Commercial Terms

MOQ, sample evaluation, custom-size trials, repeat orders and scheduled supply programs are confirmed according to the selected configuration.

Technical Workflow

A structured review process is used to confirm standard, customized and private-label square end mill requirements before production.

STAGE 01

Inquiry

Submit the material, hardness, milling operation, dimensions, tolerance and quantity.

STAGE 02

Engineering

Review flute geometry, helix angle, edge preparation, coating, ap and ae.

STAGE 03

Commercial

Confirm quotation, MOQ, sample requirements, production schedule and delivery terms.

STAGE 04

Production

CNC grinding, end-face formation, edge preparation, coating and laser marking.

STAGE 05

Quality Control

Inspect diameter, flute length, shank, runout, square-end geometry and cutting edges.

Quality, Inspection & Delivery

Our solid carbide square end mills are controlled through material verification, precision grinding, in-process measurement and final inspection. Key dimensions, square-end geometry, cutting-edge condition, coating appearance and product identification are reviewed according to the approved specification or drawing before packing.

Controlled manufacturing and final inspection for solid carbide square end mills

Three-Stage Quality Control

Inspection checkpoints are arranged around the manufacturing process to support dimensional consistency and repeat-order control.

STAGE 01

Incoming Material Control

Carbide substrate grade, blank dimensions and supplied material information are checked against the production requirement.

STAGE 02

In-Process Grinding Control

Cutting diameter, flute geometry, flute length, square-end profile and shank dimensions are monitored during CNC grinding.

STAGE 03

Final Tool Inspection

Finished tools are reviewed for specified dimensions, runout, cutting-edge condition, coating appearance, marking and packing identification.

Key Inspection Characteristics

Inspection requirements are confirmed according to the standard product specification or the approved custom drawing.

INSPECTION ITEM CONTROL FOCUS CONFIRMATION BASIS
Cutting Diameter (DC) Diameter and dimensional consistency Standard specification or approved drawing
Flute Length (APMX) Effective cutting length Confirmed product size or drawing requirement
Shank Diameter (DCON) Clamping-section dimension and surface condition Applicable shank specification
Overall Length (OAL) Total tool length Standard size matrix or approved drawing
Radial Runout Concentricity between cutting section and shank Agreed inspection requirement
Square-End Geometry End-face profile, corner condition and center-cutting form Selected tool configuration
Flute & Helix Profile Flute count, helix form and grinding consistency Approved manufacturing configuration
Cutting Edge & Coating Edge condition, visible defects and coating appearance Application-specific production requirement
Marking & Identification Tool code, dimensions and batch information where applicable Confirmed order and packaging specification

Measurement & Batch Traceability

Optical measuring systems, tool inspection equipment and appropriate dimensional gauges are selected according to the feature being checked.

Optical Measurement

Profile and dimensional review of specified cutting features.

Runout Verification

Concentricity review based on the agreed product requirement.

Edge Inspection

Magnified review of the end face, corners and cutting-edge condition.

Batch Identification

Order, product and batch information are linked where required for repeat supply.

Inspection Documentation: Dimensional records, sample inspection requirements or additional documentation can be reviewed according to the order specification before production.

Protective Packaging Process

Finished end mills are protected to reduce contact between cutting edges and to support clear product identification during storage and transportation.

Protective packaging process for solid carbide end mills
01 Individual ProtectionProtective tubes or cases help shield cutting edges.
02 Batch IdentificationLabels identify the applicable tool and order information.
03 Carton ProtectionInternal cushioning is selected according to the shipment.
04 Ready for DispatchCartons are closed and prepared for the confirmed shipping method.

Bulk-Order & Export Packaging

Bulk shipments can be arranged with reinforced cartons, protective wrapping, palletized loading or export cases according to order quantity, shipment weight and agreed transportation requirements.

Bulk-order and export packaging for HY Cutting Tools shipments

Delivery Coordination

Production completion, packing method and dispatch arrangements are confirmed according to the approved order. Courier, air, sea or customer-designated shipping options can be reviewed according to shipment size and destination. Final lead time is confirmed after product specifications, quantity and packaging requirements are approved.

Concave-Arc T-Slot End Mill FAQs

Answers to common questions about profile selection, suitable materials, custom dimensions, ordering and lead time for the D4–D12 4-flute solid carbide concave-arc T-slot end mill.

What is a concave-arc T-slot end mill used for?
This profile cutter is used to machine formed grooves, convex radiused profiles, curved transitions, undercuts and other special contour features. The concave cutting edge transfers its profile to the workpiece, so the required finished-part geometry must be confirmed before ordering.
What materials can this cutter machine?
The standard sharp-edge configuration is mainly intended for aluminum alloys, copper alloys and selected non-ferrous materials. If the cutter will be used for carbon steel, alloy steel, stainless steel or another material, please provide the material grade and hardness so that the carbide grade, edge preparation and coating can be reviewed.
How do I select the correct arc radius and profile height?
Selection should be based on the required finished-workpiece radius, profile depth and available approach clearance. Because H1 may represent a profile-specific dimension, please send a dimensioned workpiece drawing or tool drawing instead of selecting the cutter only by its diameter.
What is the difference between this cutter and a standard T-slot end mill?
A standard T-slot cutter generally produces a straight-sided slot or undercut. This cutter has a concave profile-ground cutting edge intended to create a corresponding convex radius or curved form on the workpiece. It should therefore be selected according to the required part profile rather than slot width alone.
Why does this tool use a 4-flute design?
The four-flute construction provides multiple cutting contacts and supports stable profile machining and consistent surface quality. Chip evacuation must still be considered carefully, particularly when machining deep profiles or using high radial engagement.
Should the groove be machined before using the profile cutter?
In many applications, a preliminary slot or clearance path should be machined before the profile-forming operation. This can reduce cutting load and provide sufficient access for the neck and profile section. The machining sequence should be confirmed according to the part geometry and tool clearance.
Can it be used for full-width slotting?
This is primarily a profile-forming cutter rather than a general-purpose slot drill. Heavy full-width engagement may increase cutting load and interfere with chip evacuation. A pre-machined access slot and controlled radial engagement are generally preferred.

Ordering & Customization FAQs

Can you manufacture a custom concave profile?
Yes. The arc radius, profile height, cutting diameter, neck geometry, shank diameter and overall length can be manufactured according to an approved drawing. Critical profile dimensions and tolerances are reviewed before production.
What information is required for a quotation?
Please provide the workpiece material, profile drawing, required arc radius, profile height, cutting diameter, groove depth, shank diameter, overall length, dimensional tolerance, machine type and order quantity. A workpiece drawing is recommended for non-standard profiles.
Are samples available before a bulk order?
Sample evaluation can be arranged for selected standard configurations and custom designs. For a custom profile, the drawing, sample quantity, tooling requirements and delivery cost must be confirmed before production.
What is the lead time?
Available standard configurations can normally be shipped within 1–3 working days after order confirmation. Custom profile cutters require additional engineering review and production time; the final lead time is confirmed according to the drawing, quantity, surface treatment and production schedule.
Do you provide OEM and private-label services?
Yes. Custom laser marking, customer tool codes, specification labels, protective tubes and private-label packaging can be supplied according to the approved product specification and order quantity.

Technical Downloads

Add the corresponding PDF addresses below when the product catalog and application guide are available.

Need Sizes, Pricing or Custom Options?

Send us the required tool type, sizes, quantities, workpiece material and any OEM or custom requirements. We will confirm suitable specifications, availability, lead time and quotation details.

Standard Sizes Small Trial Orders Mixed Sizes OEM & Custom Options
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