Custom Long-Flute Solid Carbide Micro Drill for Resin-Bonded Ceramics and Composite Materials

Custom Composite Micro Drill
A drawing-based long-flute micro drill for specialized small holes in resin-bonded ceramics and selected composite structures.
Substrat:İnce Taneli Katı Karbür
L/D Ratio:Custom Long-Flute
Drill Type:Custom Micro Drill
Nokta Açısı:Custom Micro Drill
Flüt sayısı:2 / Confirm Design
Soğutma sıvısı:Air / External / Confirm
Çap aralığı:Reference D0.40 mm
Kaplama:Uncoated / Optional
Uygulama / Malzeme
APP Composite Materials

Tutarlı Kalite

Tekrarlanan siparişlerde tutarlı geometri.

Esnek Siparişler

Küçük partiler ve farklı boyutlarda seçenekler mevcuttur.

OEM Desteği

Özel işaretleme, etiketler ve ambalajlama.

Standart ve Özel

Standart boyutlar ve özel konfigürasyonlar.

Custom Micro Drill Overview

This drawing-based long-flute solid carbide micro drill is intended for specialized small-hole applications in resin-bonded ceramics, ceramic-filled polymers and selected composite structures. The confirmed reference configuration is D0.40 × L1 10 × d4 × L50 mm. Because composite stacks, filler content and resin systems vary, point geometry, edge preparation, flute finish, coating and coolant method should be confirmed for the actual workpiece rather than treated as a universal ceramic-drilling solution.

Reference Dia.
D0.40 mm
Flüt Uzunluğu
L1 10 mm
Şaft Çapı.
d4 mm
Toplam Uzunluk
L50 mm

Key Configuration

D0.40 mm Reference Diameter

The confirmed reference cutting diameter is intended for a drawing-specific small-hole application and can be reviewed for other custom diameters.

10 mm Long-Flute Reach

The extended flute section provides additional reach where a standard short micro drill cannot access the required feature.

4 mm Reinforced Shank

A larger cylindrical shank provides a stable clamping section behind the delicate micro cutting area.

Key Product Advantages

Custom Long-Flute Solid Carbide Micro Drill for Resin-Bonded Ceramics and Composite Materials 1

Drawing-Based Design

Diameter, flute length, shank and overall length are reviewed against the actual hole geometry and component drawing.

Long-flute micro drill cutting section and reinforced shank

Micro-Section Support

Fine-grain solid carbide and the reinforced shank support the small cutting section while maintaining practical clamping stability.

Custom micro drill geometry for composite material applications

Material-Specific Edge Preparation

Point geometry, edge preparation and flute finish can be reviewed for abrasion, resin adhesion and exit-edge damage in composite structures.

carbide drill bits Custom Geometry & Configuration

OEM-Ready Repeat Supply

Confirmed custom configurations can be assigned item codes, laser marking and protective packaging for repeat purchasing.

Workpiece Material Compatibility

GROUP MATERIAL GROUP APPLICATION REFERENCE SUITABILITY
APP Resin-Bonded Ceramics Confirm ceramic phase, resin content and hole condition ● Primary Application
APP Ceramic-Filled Polymers Confirm filler percentage, abrasiveness and resin behavior ○ Application-Specific
APP Fiber / Layered Composites Confirm layer stack, fiber direction and exit-edge requirement ○ Trial Recommended
Uygulama Notu: Final geometry, coating, flute finish and cutting conditions should be confirmed for the exact material composition, abrasiveness, hole depth and quality requirement.

Applications & Target Scope

  • Micro holes in resin-bonded ceramic parts
  • Small-hole machining in ceramic-filled polymer components
  • Selected fiber-reinforced composite structures
  • Layered composite parts with drawing-specific hole requirements
  • Recessed or extended-reach micro holes requiring a long-flute configuration

Product & Cutting-Edge Details

Custom long-flute solid carbide micro drill product detail
Custom Long-Flute Micro Drill Configuration
Long-Flute Micro Drill Product Video

Tool Nomenclature & Dimensions

Reference dimensional parameters and technical nomenclature for this custom long-flute solid carbide micro drill. The confirmed configuration shown below is intended for resin-bonded ceramics, ceramic-filled polymers and selected composite materials; final geometry and dimensions should be confirmed from the actual drawing and workpiece.

D Kesim Çapı
L1 Flüt Uzunluğu
d Şaft Çapı
L Toplam Uzunluk
Alt tabaka İnce Taneli Katı Karbür
Drill Type Custom Long-Flute Micro Drill
Kesim Çapı Ø0.40 mm Reference / Custom Available
Flüt Uzunluğu 10 mm Reference / Custom
Şaft Çapı Ø4 mm Cylindrical Shank
Toplam Uzunluk 50 mm Reference / Custom
Point Geometry Precision-Ground Application-Specific Geometry
Kenar Hazırlığı According to Workpiece Material and Hole Requirement
Kaplama Uncoated / Application-Specific Coating
Soğutma sıvısı External Coolant / Mist / Air
İş Parçası Malzemeleri Resin-Bonded Ceramics / Ceramic-Filled Polymers / Selected Composite Materials

Reference Size Matrix

The configuration below is based on the confirmed product reference. Other cutting diameters and length combinations can be reviewed according to drawings or application requirements.

D L1 d L AVAILABILITY
0.40 mm 10 mm 4 mm 50 mm Reference Configuration
Custom Custom Custom Custom Drawing-Based
Dimension Note: D = cutting diameter · L1 = flute length · d = shank diameter · L = overall length.
Custom Dimensions: Cutting diameter, flute length, shank diameter and overall length can be reviewed according to the confirmed drawing and application requirements.

Composite Micro-Drilling Guidance

  • Confirm Hole Diameter: Specify the finished micro-hole diameter and required tolerance before production.
  • Confirm Actual Hole Depth: Specify drilling depth separately from flute length; the two values should not be treated as interchangeable.
  • Use Only the Required Reach: Long-flute geometry should be selected only where additional reach or chip space is necessary.
  • Confirm Material Structure: Provide resin system, ceramic filler, layer stack or fiber direction so geometry and edge preparation can be reviewed.

Recommended Starting Cutting Parameters

Universal cutting values are not specified for this product because resin content, ceramic filler, composite structure, abrasiveness and machine conditions can vary significantly. Starting parameters should be confirmed for the actual workpiece and reference tool configuration.

Application Data Confirmation

Provide the workpiece composition, hole diameter and depth, spindle condition, coolant method and required hole quality for application review.

Request Application Review
Important: The 10 mm flute length does not represent a guaranteed 10 mm usable drilling depth. For a Ø0.40 mm micro drill, actual drilling depth must be confirmed according to workpiece composition, spindle runout, holder accuracy, chip evacuation, coolant method and machine rigidity.

Micro Drill Product Family Overview

Compare the required reach, hole depth and application before selecting a standard or custom micro-drill configuration.

Standard Micro Drill

General Small-Hole Drilling

Long-Flute Micro Drill

Extended Reach (Current)

Long-Neck Micro Drill

Deep Recessed Features

Custom Micro Drill

Drawing-Based Geometry

For additional drill sizes and related series, View the Solid Carbide Drill Catalog. Custom micro-drill dimensions can be reviewed according to your drawing or confirmed application requirements.

Material Scope: This drill is intended primarily for confirmed resin-bonded ceramic and composite applications. Fully sintered high-hardness ceramics such as alumina, zirconia or silicon carbide require separate application review and should not automatically be treated as suitable for conventional solid carbide drilling.

Long-Flute Micro Drill Customization for Ceramics & Composites

Cutting diameter, long-flute length, point form, edge preparation and wear-resistant coating can be configured for resin-bonded ceramics and composite materials. Geometry is reviewed to manage abrasive wear, edge breakout, delamination and chip or dust removal.

Custom long-flute solid carbide micro drill for resin-bonded ceramics and composites

Abrasive-Material Geometry & Long-Flute Configuration

The point form, long-flute profile, cutting-edge preparation and clearance can be configured to support stable penetration and material removal while reducing breakout or layer damage.

PARAMETRE ÜRETİM KAPASİTELERİ
Kesim Çapı Drawing-defined micro diameters configured according to the required hole and material system
Long-Flute Configuration Custom flute length, usable cutting length and overall length reviewed according to material thickness and hole depth
Şaft Yapısı Precision cylindrical shank with drawing-defined diameter, clamping length and transition geometry
Point Geometry Material-specific point form and clearance designed to control entry load, breakout and layer separation
Flute & Edge Preparation Long-flute chip or dust clearance with edge preparation selected for abrasive ceramics and composite structures
Kaplama Seçimi Diamond-based, DLC or other wear-resistant options reviewed according to the binder, reinforcement and abrasiveness
Dust & Chip Removal Air, mist, extraction or application-specific removal method reviewed to prevent packing along the long flute
Dimensional Control Drawing-defined diameter, flute length, runout, concentricity and hole-quality requirements
Mühendislik Notu: Please provide the complete material composition, binder and reinforcement type, thickness, hole diameter, depth and acceptable breakout or delamination limits. Tool configuration is confirmed after material review.

OEM ve Özel Etiket Hizmetleri

OEM manufacturing and private-label supply options for ceramic and composite component manufacturers, specialty-tool distributors and drawing-based customers.

OEM branding and protective packaging for Custom Long-Flute Solid Carbide Micro Drill for Resin-Bonded Ceramics and Composite Materials

Tool Identification

Tool codes, diameter specifications and batch identification can be applied according to the available shank area.

Protective Packaging

Individual protective tubes, internal supports, diameter labels and private-label packaging help protect delicate micro cutting edges.

Ticari Şartlar

Flexible MOQ options for sample evaluation, custom-size trials, repeat orders and scheduled batch supply.

Teknik İş Akışı

AŞAMA 01

Sorgulama

Submit the material composition, thickness, hole dimensions, quality target and quantity.

AŞAMA 02

Mühendislik

Wear mechanism, point form, long-flute clearance and coating are reviewed.

AŞAMA 03

Ticari

Quotation, trial quantity, production schedule and delivery terms are confirmed.

AŞAMA 04

Üretim

Precision micro-grinding, long-flute preparation, coating and identification.

AŞAMA 05

Kalite Kontrolü

Diameter, flute length, point profile, runout and cutting-edge condition are inspected.

Inspection & Quality Control

Drill dimensions, cutting-edge geometry and visible surface condition are checked according to the confirmed product specification and application requirements.

Carbide drill inspection and quality control at HY Cutting Tools
DENETİM KONUSU WHAT WE CHECK
Kesim Çapı Checked against the confirmed product specification or drawing requirement
Overall & Flute Length Dimensional consistency according to the confirmed drill configuration
Kaçış Checked according to the drill type, diameter and agreed application requirement
Point Geometry Point angle, cutting-edge form and visible geometry condition
Keskin Kenar Visible edge condition, grinding quality and edge preparation
Surface & Coating Coating condition, surface consistency and visible defects
Marking & Packaging Product model, quantity, marking and label consistency against the confirmed order
Quality Note: Inspection requirements and tolerance values vary by drill type, diameter, geometry and application. Product-specific requirements are confirmed before production.
Üretim ve Kalite Bölümünü Görüntüle

Protective Packing for Shipment

Finished drills are protected individually before batch labeling and export-carton reinforcement.

Individual plastic tube protection for carbide drills

Individual Tool Protection

Each drill is individually protected in a plastic tube to reduce contact damage during storage, handling and transportation.

Batch identification label and spec verification for cutting tools

Batch & Label Verification

Tools are grouped and labeled by specification to support order verification before carton packing.

Protective batch packing and export carton protection for cutting tools

Export Carton Protection

Batch packaging, cushioning materials and reinforced export cartons are selected according to the order quantity and shipping method.

Each tool is individually protected before being packed into export cartons. Custom labels, tube colors and outer packaging can be discussed for OEM orders.

Reference Lead Time

The following timeframes are general references. Availability and production scheduling are reviewed for each order.

ORDER TYPE REFERENCE LEAD TIME
Standard Products Usually 3–7 working days, subject to availability
Coated or Marked Products Confirmed after specification and order review
Özel Kesme Aletleri Usually 10–20 working days after drawing approval
Large Batch Orders Confirmed according to the production schedule
Lead Time Note: Final lead time is confirmed according to specification, quantity, coating and packaging requirements.

Shipping Options

Shipping arrangements can be selected according to order size, delivery schedule and destination.

International Express Door-to-door delivery
Customer-Nominated Forwarder Shipment through your appointed agent
Air Freight For time-sensitive batch orders
Sea Freight For larger-volume orders
Shipping and payment hy cutting tools end mill drills
View Buyer & Reseller Resources

Product FAQs

Product-specific information about long-flute micro drilling, material applications, custom dimensions and machining requirements for resin-bonded ceramics and composite materials.

What materials is this long-flute micro drill designed for?

This drill is intended for resin-bonded ceramic materials, reinforced composites and other application-specific non-metallic materials requiring small-diameter hole machining. Final suitability should be confirmed according to the exact material composition, abrasiveness, hole depth and required hole quality.

Why is a long-flute configuration used for this micro drill?

The extended flute length provides additional reach for deeper small holes and components where a standard micro-drill flute length is insufficient. The required flute length should be matched to the actual hole depth while keeping the tool as rigid as practical.

What diameters and lengths are available?

This product is supplied primarily as a custom micro-drill configuration. Cutting diameter, flute length, neck or reach length, shank diameter and overall length can be reviewed according to the required hole dimensions or customer drawing.

What should be considered for chip and dust evacuation?

Chip and fine-particle evacuation becomes more important as the micro-hole depth and flute length increase. Air, suitable coolant or application-specific evacuation methods should be selected according to the material behavior, machine setup and contamination requirements.

Can the geometry and coating be customized for abrasive composite materials?

Yes. Point geometry, flute form, edge preparation, flute length and coating can be reviewed according to the material composition, abrasiveness, hole depth and required surface quality. The final configuration should be confirmed before production.

What information is required for a quotation?

Please provide the required cutting diameter, hole depth, flute or reach length, workpiece material, shank requirement and estimated quantity. A drawing or dimensional sketch is strongly recommended for long-flute micro drills and other non-standard configurations.

Ordering & OEM FAQs

General information for trial orders, mixed-size purchasing, private labeling and production scheduling.

Do you accept small trial orders?

Yes. Small sample or trial orders are welcomed for application testing and performance evaluation before moving to volume purchasing.

Can mixed diameters and lengths be ordered together?

Yes. Different micro-drill diameters and length configurations can be combined in one order when the production and coating requirements are compatible. Mixed-size purchasing is suitable for distributors, trial programs and application testing.

Is OEM laser marking available?

Yes. Custom shank laser marking such as logo, model number, specifications or batch identification can be reviewed together with OEM labels and packaging requirements.

What is the typical production lead time?

Custom long-flute micro drills normally require additional production time for dimensional confirmation, grinding and inspection. The final schedule is confirmed according to diameter, geometry, quantity, coating and current production capacity.

Downloads & Technical Resources

Access product dimensions, series information and starting cutting data for product selection and application review.

Product Series Catalog PDF
Complete product range, dimensions and available configurations
Speeds & Feeds Guide
Starting cutting data for product selection and application testing

Ölçüler, fiyatlar veya özel seçenekler mi arıyorsunuz?

Gerekli takım türünü, boyutlarını, miktarlarını, iş parçası malzemesini ve varsa OEM veya özel gereksinimleri bize iletin. Uygun teknik özellikleri, stok durumunu, teslim süresini ve fiyat teklifi ayrıntılarını size teyit edeceğiz.

Standart Boyutlar Küçük Ölçekli Dava Kararları Çeşitli Bedenler OEM ve Özel Seçenekler
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