MVR Series Solid Carbide Micro Deep Face Grooving Bars for Small Bore Machining
Consistent Quality
Consistent geometry across repeat orders.
Flexible Bestellungen
Small batches and mixed sizes available.
OEM Support
Custom marking, labels and packaging.
Standard und Sonderanfertigungen
Standard sizes and custom configurations.
MVR Micro Deep Face Grooving Bar Overview
The MVR series is a precision-ground solid carbide micro tool designed for deep face grooving in small bores and restricted internal features. Its extended cutting profile provides access to deeper groove positions, while dual coolant holes direct coolant closer to the cutting zone to support chip evacuation, temperature control and consistent machining performance.
Model Identification Guide
Select the suitable MVR model according to groove width, machining depth, minimum bore diameter, working reach, shank diameter and coolant requirements.
MVR tool structure for deep face grooving and directed coolant delivery
Key Configuration
Machinable Materials
MVR solid carbide deep face grooving bars can be applied to steel, stainless steel, cast iron and selected non-ferrous materials. Cutting parameters and coolant pressure should be adjusted according to material hardness, groove depth and machine stability.
| Material | Typische Anwendungen |
|---|---|
| Kohlenstoffstahl | Shafts, sleeves and precision mechanical components requiring deep face grooves. |
| Legierter Stahl | Wear-resistant components requiring stable groove dimensions and repeatability. |
| Rostfreier Stahl | Medical, electronic and corrosion-resistant precision-turned components. |
| Gusseisen | Small housings, sleeves and components with recessed face-groove features. |
| Non-Ferrous Materials | Aluminum, copper and other materials with suitable cutting geometry and coating. |
Key Product Advantages
The extended cutting profile provides controlled access to deeper face-groove positions and restricted features inside small bores.
Two coolant holes direct coolant closer to the cutting zone to support chip evacuation, reduce heat accumulation and improve machining stability.
The integral solid carbide body provides increased rigidity for deep-groove machining and helps control vibration at extended working lengths.
Precision-ground geometry supports consistent groove width, controlled cutting action and repeatable dimensional performance.
Groove width, groove depth, working reach, minimum bore, shank diameter, coolant-hole layout, coating and marking can be customized.
Why Choose MVR Deep Face Grooving Bars
| Merkmal | Conventional Tools | MVR Solution |
|---|---|---|
| Groove Reach | Standard geometry may have limited access to deeper face grooves. | Deep-reach profile provides access to recessed groove positions. |
| Coolant Delivery | External coolant may not reach the cutting zone effectively. | Dual coolant holes deliver coolant closer to the cutting edge. |
| Steifigkeit | Extended tools may generate vibration during deep grooving. | Solid carbide construction improves stability at longer reach. |
| Groove Consistency | Heat and chip accumulation may affect surface finish. | Precision-ground geometry and directed coolant support consistent results. |
Product Details
The images below show the MVR cutting profile, dual coolant-hole design, neck clearance, precision-ground surfaces and solid carbide construction.
Micro Internal Tooling Video
View the construction and product details of our solid carbide micro internal tooling series.
Tool Nomenclature & Selection Guide
Select the suitable MVR micro deep face grooving bar according to groove width, groove depth, minimum machining diameter, working reach, shank diameter and coolant requirements.
| Selection Item | Beschreibung | Selection Requirement |
|---|---|---|
| MVR | Micro Deep Face Grooving Bar | For deep face grooves in small bores |
| Groove Width | Cutting-edge width | Match the required finished groove width |
| Groove Depth | Maximum radial or axial machining depth | Confirm sufficient neck and head clearance |
| Working Reach | Effective tool access length | Use the shortest reach that clears the component |
| Schaft-Durchmesser | Tool clamping diameter | Match the holder and machine-tool setup |
Dimensions & Available Sizes
Confirm the groove position, machining depth, minimum bore, tool reach, shank diameter and coolant connection before selecting a standard MVR model.
More groove widths, groove depths, working reaches, shank diameters and coolant-hole configurations are available according to drawings and machining requirements.
Deep Face Grooving Application Range
| Anmeldung | Selection Focus |
|---|---|
| Deep Face Grooves | Confirm groove width, machining depth and cutting-edge clearance. |
| Recessed Groove Positions | Confirm working reach, shoulder clearance and retraction path. |
| Small-Bore Components | Check minimum bore diameter and tool-head clearance. |
| Heat-Sensitive Grooving | Use suitable coolant pressure and verify delivery through both coolant holes. |
Recommended Selection Parameters
Machining Guidelines
Follow these setup and machining recommendations to improve cutting stability, groove accuracy and tool life when using solid carbide micro face grooving bars.
Securely clamp the tool before machining and keep the tool overhang as short as possible to reduce vibration and cutting-edge damage.
Set the cutting edge on the spindle centerline or up to 0.05 mm below it. Do not position the cutting edge above the centerline.
For face-grooving operations, begin at the larger groove diameter and progress toward the smaller diameter.
Apply suitable coolant and maintain effective chip evacuation to prevent chip packing, edge chipping and poor groove finish.
Use the tool for controlled radial face-grooving operations. Avoid lateral cutting or side turning unless the tool geometry is specifically designed for it.
Where machining conditions allow, begin with a cutting speed of 40 m/min or higher and keep the feed rate within 0.05 mm/rev.
Parameter Note: Actual cutting parameters should be adjusted according to the workpiece material, groove diameter, tool overhang, coating, coolant supply and machine rigidity.
Related Micro Face Grooving Series
Chip-Control Grooving: MFR-C Series
Radius Face Grooving: MZR / MZL Series
Left-Hand Face Grooving: MFL Series
We support distributors, tooling suppliers and industrial partners with flexible OEM and private label solutions for micro internal tooling products. From laser marking and customized packaging to product identification and technical documentation, we help customers build their own tooling product lines with reliable manufacturing support.
OEM Product Scope
We provide OEM and private label manufacturing solutions for micro internal tooling products, supporting distributors and tooling suppliers with standard series, customized specifications and drawing-based production.
MPR series and customized small-diameter boring tools for precision internal machining and anti-vibration applications.
MIR/MIL series with customized thread profiles, dimensions and product identification requirements.
Internal grooving and special groove solutions for miniature precision components.
Non-standard dimensions, special geometries and customer drawing-based tooling solutions are available.
Customization Options
Laser Marking & Product Identification
Custom logo, model number and product identification marking can be provided according to distributor and brand requirements.
Custom Packaging
Individual packaging, labels and product information can be customized to support reseller sales channels and private brand development.
Technical Documents & Product Support
Support technical drawings, specifications and product information to help distributors promote and manage their tooling products.
OEM Workflow
Confirm drawings, specifications, materials and packaging requirements.
Finalize tool design, marking details and production requirements.
Provide samples for testing and approval before batch production.
Produce and inspect according to confirmed requirements.
Private Label Support for Distributors
For distributors and tooling resellers, we provide flexible private label support including customized marking, packaging solutions and product documentation to help establish a professional tooling product range.
We follow strict quality control procedures from raw material inspection to final shipment. Each tool is inspected to ensure consistent dimensions, cutting performance and reliable quality for industrial machining applications.
Quality Control Process
Verify carbide material quality and consistency before production.
Control tool geometry, dimensions and cutting edge accuracy during manufacturing.
Inspect edge quality and surface finish to maintain stable cutting performance.
Confirm product specifications before packing and shipment.
Inspection Standards
| Inspection Item | Purpose |
|---|---|
| Material Inspection | Verify carbide quality and material consistency. |
| Dimension Inspection | Confirm tool size and tolerance requirements. |
| Cutting Edge Inspection | Check edge geometry and surface quality. |
| Final Inspection | Ensure products meet confirmed specifications before delivery. |
Packing & Protection
Individual protection and export packaging help prevent tool damage during storage and international transportation.
- Individual tool protection
- Product identification labels
- Batch traceability support
- Export shipment protection
Production & Delivery Workflow
Auftragsbestätigung
Production Scheduling
Quality Inspection
Packing
Shipment
Delivery Support
Standard products can usually be shipped within 1–3 working days after order confirmation. Customized products require confirmation according to tool design, quantity and production requirements.
What are MVR micro deep face grooving bars used for?
What standard groove widths are available?
What is the minimum bore diameter for the MVR series?
What working lengths and overall lengths are available?
What is the advantage of the dual coolant holes?
Selection & Application FAQs
How do I select the correct MVR model?
Which models are suitable for a Ø12 mm bore?
Which models are suitable for a Ø16 mm bore?
When should I choose a 10 mm, 15 mm or 22 mm working length?
How can I improve stability during deep face grooving?
Ordering & OEM FAQs
Can you produce non-standard MVR face grooving bars?
Can I order small quantities or mixed sizes?
What information should I provide for a quotation?
Is OEM marking and private-label packaging available?
What is the lead time for standard and customized tools?
Technische Ressourcen
Need Sizes, Pricing or Custom Options?
Send us the required tool type, sizes, quantities, workpiece material and any OEM or custom requirements. We will confirm suitable specifications, availability, lead time and quotation details.
Drawings, size lists and reference photos are welcome.
