HRC55 4-Flute Solid Carbide Square End Mill for Steel Machining

HRC55 4-Flute Square End Mill Series
4-flute solid carbide square end mill for stable steel machining, including side milling, profiling, shoulder milling and pocketing of carbon steel, alloy steel and mold steel. Standard sizes are available with OEM customization options for dimensions, coatings and packaging.
Substrate:Fine-Grain Solid Carbide
Tool Type:Square End Mill
End Profile:Flat / Square End
Flute Count:4 Flutes
Steel Hardness:Up to HRC55
Helix Angle:30° / 35° / 45°
Dia. Range:Ø1–Ø20 mm
Coating:TiSiN
Application / Material
P Carbon SteelP Alloy SteelP Mold & Pre-Hardened Steel

Consistent Quality

Consistent geometry across repeat orders.

Flexible Orders

Small batches and mixed sizes available.

OEM Support

Custom marking, labels and packaging.

Standard & Custom

Standard sizes and custom configurations.

HRC55 Series

4-Flute Solid Carbide Square End Mill

Designed for stable CNC machining of carbon steel, alloy steel and selected pre-hardened mold steel. The rigid four-flute geometry supports accurate shoulders, consistent finishing and reliable performance in general steel machining.

HRC55 4-flute solid carbide square end mill for steel machining
END PROFILE
Square / Flat End
FLUTES
4 Flutes
DIAMETER RANGE
Ø1–Ø20 mm
WORKPIECE
Steel / Alloy Steel

Product Views

Product Details & Configuration

Core Design

Key Features

01

Fine-Grain Carbide

Provides the rigidity, edge strength and wear resistance required for stable steel machining.

02

Balanced 4-Flute Geometry

Four cutting edges support stable engagement and efficient material removal.

03

Precision Square End

Supports accurate 90° shoulders, pockets and flat-bottom machining features.

04

Flexible OEM Options

Dimensions, coating, laser marking, labels and packaging can be configured to order.

Performance Details

Product Advantages

Every structural detail is designed to support stable and repeatable machining.

Advantage 01

Stable Four-Flute Cutting

The rigid carbide body and balanced flute arrangement help control vibration and maintain stable cutting engagement during side milling, profiling and finishing.

  • Balanced cutting-edge load
  • High rigidity for steel machining
  • Consistent engagement under suitable parameters
HRC55 carbide end mill cutting geometry details

Inch-size HRC55 four-flute solid carbide square end mills

Advantage 02

Wear-Resistant Cutting Edge

Fine-grain carbide and application-matched coating options help control progressive edge wear and support repeatable results throughout the production cycle.

  • Fine-grain carbide substrate
  • Multiple coating options
  • Reliable edge quality and service life

Advantage 03

Accurate Square-End Geometry

Precision-ground bottom edges and square-end geometry support dimensional control, clean shoulders and consistent surface quality.

  • Accurate 90° shoulder machining
  • Flat-bottom pocket capability
  • Consistent dimensions and finish
Solid carbide square end mill detail view

Coated solid carbide end mill product detail

Advantage 04

Flexible OEM Supply

Standard sizes and customized configurations are available for distributors, cutting-tool brands and industrial buyers.

  • Custom dimensions and flute lengths
  • Optional coating and laser marking
  • Customized labels and packaging

Product Showcase

HRC55 Square End Mill Product Display

HRC55 4-Flute Solid Carbide Square End Mill Product Details

Where It Works

Recommended Applications

Side Milling
90° Shoulders
Pocket Milling
Slotting & Profiling
Steel Finishing

Application Note

HRC55 indicates the recommended workpiece-hardness range for this product series under suitable cutting conditions. Actual performance depends on material grade, tool diameter, cutting parameters, machine rigidity, tool-holder condition, coolant strategy and application requirements.

Specifications & Sizes

Reference configuration for the HRC55 4-Flute Carbide Square End Mill for Steel & Alloy Steel Machining. Final diameter, flute length, shank size, coating and tolerance are confirmed according to selected model and machining requirements.

PARAMETER REFERENCE CONFIGURATION
Tool Type Solid Carbide Square End Mill
Substrate Fine-grain tungsten carbide substrate
Flutes 4 Flutes
Series Hardness Recommended for steel machining up to HRC55 under suitable cutting conditions
Cutting Diameter (D) Ø1–Ø20 mm
Flute Length (L1) 3–45 mm depending on selected diameter
Shank Diameter (d) 3–20 mm according to tool diameter
Overall Length (L) 50–100 mm in standard configurations
Helix Options 30° / 35° / 45° according to selected configuration
Coating Options AlTiN, TiAlN, TiSiN, AlTiSiN and application-matched coatings
Tolerance General reference up to ±0.01 mm; controlled dimensions confirmed before production
Workpiece Materials Carbon steel, alloy steel, mold steel and pre-hardened steel

Tool Dimensions & Size Reference

Technical Dimensions and Machining Diagram for End Mills HRC55 four flute square end mill dimensional reference D: Cutting Diameter L1: Flute Length d: Shank Diameter L: Overall Length

Standard Size Matrix

The following dimensions represent common HRC55 4-flute square end mill configurations. All dimensions are in mm. Specification order: D × L1 × d × L. Non-standard diameter, flute length, shank size and overall length can be customized according to machining requirements.
SPECIFICATION D L1 d L FLUTES
Ø1 × 3 × 4d × 50L 1 3 4 50 4
Ø2 × 6 × 4d × 50L 2 6 4 50 4
Ø3 × 9 × 4d × 50L 3 9 4 50 4
Ø3 × 9 × 3d × 50L 3 9 3 50 4
Ø4 × 12 × 4d × 50L 4 12 4 50 4
Ø5 × 13 × 5d × 50L 5 13 5 50 4
Ø5 × 13 × 6d × 50L 5 13 6 50 4
Ø6 × 15 × 6d × 50L 6 15 6 50 4
Ø8 × 20 × 8d × 60L 8 20 8 60 4
Ø8 × 24 × 8d × 60L 8 24 8 60 4
Ø9 × 25 × 10d × 75L 9 25 10 75 4
Ø10 × 25 × 10d × 75L 10 25 10 75 4
Ø10 × 30 × 10d × 75L 10 30 10 75 4
Ø12 × 30 × 12d × 75L 12 30 12 75 4
Ø14 × 45 × 14d × 100L 14 45 14 100 4
Ø20 × 45 × 20d × 100L 20 45 20 100 4
OEM & Custom Configuration: Custom dimensions, flute length (L1), shank diameter (d), overall length (L), helix angle, edge preparation, coating and packaging options are available for distributor and OEM requirements.

Ordering Information

Please provide tool dimensions, workpiece material, machining operation, required quantity and any OEM requirements when requesting a quotation.

HRC55 2-Flute Square End Mill Customization

Cutting diameter, flute length, overall length, helix angle, square-end geometry, cutting-edge preparation and coating can be configured for steel-milling applications. Standard configurations use a 2-flute design with 35° or 38° helix options, while non-standard dimensions and selected geometry adjustments can be reviewed according to the workpiece grade, hardness, milling operation, tool engagement and required dimensional accuracy.

PARAMETER MANUFACTURING CAPABILITIES
Cutting Diameter Standard Ø1–Ø20 mm range based on the listed series, with selected intermediate and non-standard diameters reviewed according to the confirmed tool drawing
Flute Count Standard 4-flute configuration for side milling, profiling, shoulder milling, pocket milling and selected semi-finishing or finishing operations
Flute Length Standard flute lengths from 3 to 45 mm in the listed series, with selected drawing-defined cutting lengths reviewed according to feature depth and tool rigidity
Shank Configuration Precision cylindrical shank with standard Ø3–Ø20 mm reference sizes or drawing-defined shank diameter and clamping length
Overall Length Standard 50, 60, 75 and 100 mm configurations in the listed series, with selected custom lengths subject to rigidity and application review
Helix Angle 30°, 35° or 45° options selected according to the workpiece grade, chip formation, cutting load and milling operation
Four-Flute Geometry Application-matched flute form, core thickness, helix and rake geometry reviewed to balance rigidity, cutting stability and chip evacuation
Square-End Geometry Precision-ground flat-bottom profile for pockets, profiles, flat floors and defined 90° shoulders, with center-cutting capability confirmed by the selected configuration
Edge Preparation Cutting-edge preparation, end-face grinding, gash geometry and corner condition reviewed according to the tool diameter, steel hardness and cutting load
Coating Selection AlTiN, TiAlN, TiSiN, AlTiSiN, TiN or another application-specific coating selected according to the steel grade, cutting temperature, coolant strategy and required tool life
Workpiece & Application Configured for carbon steel, alloy steel, mold steel and confirmed pre-hardened steel within the HRC55 series range, primarily for side milling, profiling, shoulder milling, pocket milling and finishing
Dimensional Tolerance Standard production tolerances or drawing-defined requirements for cutting diameter, flute length, shank diameter, overall length, runout and square-end geometry
Engineering Note: Please provide the workpiece grade and hardness, required cutting diameter, flute length, shank diameter, overall length, milling operation, axial depth ap, radial engagement ae, holder type, coolant method, dimensional tolerance and order quantity. HRC55 represents the upper series target under selected machining conditions. Final geometry, helix angle, coating and custom dimensions are confirmed after technical review.

hy cutting tool end mill series showcase collection photo

OEM & Private Label Services

OEM manufacturing and private-label supply options are available for industrial distributors, tooling brands and repeat-production customers. Laser identification, label content, protective packaging and coating presentation can be configured according to the approved product specification and order requirements.

OEM laser marking custom labels coatings and packaging for solid carbide square end mills

Laser Etching

Custom logos, tool codes, cutting dimensions, coating identification and batch numbers can be marked according to the available shank area.

Custom Labels & Packaging

Individual protective tubes, product labels, specification details, colored packaging tubes and private-label packaging can be reviewed.

Commercial Terms

MOQ, sample evaluation, custom-size trials, repeat orders and scheduled supply programs are confirmed according to the selected configuration.

Technical Workflow

A structured review process is used to confirm standard, customized and private-label square end mill requirements before production.

STAGE 01

Inquiry

Submit the material, hardness, milling operation, dimensions, tolerance and quantity.

STAGE 02

Engineering

Review flute geometry, helix angle, edge preparation, coating, ap and ae.

STAGE 03

Commercial

Confirm quotation, MOQ, sample requirements, production schedule and delivery terms.

STAGE 04

Production

CNC grinding, end-face formation, edge preparation, coating and laser marking.

STAGE 05

Quality Control

Inspect diameter, flute length, shank, runout, square-end geometry and cutting edges.

Need OEM or private-label supply for this product? View our OEM & Private Label Services for custom marking, branded packaging, mixed-size orders and repeat supply.

Quality, Inspection & Delivery

Our solid carbide square end mills are controlled through material verification, precision grinding, in-process measurement and final inspection. Key dimensions, square-end geometry, cutting-edge condition, coating appearance and product identification are reviewed according to the approved specification or drawing before packing.

Production quality control to shipment hy cutting tools

Three-Stage Quality Control

Inspection checkpoints are arranged around the manufacturing process to support dimensional consistency and repeat-order control.

STAGE 01

Incoming Material Control

Carbide substrate grade, blank dimensions and supplied material information are checked against the production requirement.

STAGE 02

In-Process Grinding Control

Cutting diameter, flute geometry, flute length, square-end profile and shank dimensions are monitored during CNC grinding.

STAGE 03

Final Tool Inspection

Finished tools are reviewed for specified dimensions, runout, cutting-edge condition, coating appearance, marking and packing identification.

Key Inspection Characteristics

Inspection requirements are confirmed according to the standard product specification or the approved custom drawing.

INSPECTION ITEM CONTROL FOCUS CONFIRMATION BASIS
Cutting Diameter (DC) Diameter and dimensional consistency Standard specification or approved drawing
Flute Length (APMX) Effective cutting length Confirmed product size or drawing requirement
Shank Diameter (DCON) Clamping-section dimension and surface condition Applicable shank specification
Overall Length (OAL) Total tool length Standard size matrix or approved drawing
Radial Runout Concentricity between cutting section and shank Agreed inspection requirement
Square-End Geometry End-face profile, corner condition and center-cutting form Selected tool configuration
Flute & Helix Profile Flute count, helix form and grinding consistency Approved manufacturing configuration
Cutting Edge & Coating Edge condition, visible defects and coating appearance Application-specific production requirement
Marking & Identification Tool code, dimensions and batch information where applicable Confirmed order and packaging specification

Measurement & Batch Traceability

Optical measuring systems, tool inspection equipment and appropriate dimensional gauges are selected according to the feature being checked.

Optical Measurement

Profile and dimensional review of specified cutting features.

Runout Verification

Concentricity review based on the agreed product requirement.

Edge Inspection

Magnified review of the end face, corners and cutting-edge condition.

Batch Identification

Order, product and batch information are linked where required for repeat supply.

Inspection Documentation: Dimensional records, sample inspection requirements or additional documentation can be reviewed according to the order specification before production.

Protective Packaging Process

Finished end mills are protected to reduce contact between cutting edges and to support clear product identification during storage and transportation.

Protective packaging process for solid carbide end mills
01 Individual ProtectionProtective tubes or cases help shield cutting edges.
02 Batch IdentificationLabels identify the applicable tool and order information.
03 Carton ProtectionInternal cushioning is selected according to the shipment.
04 Ready for DispatchCartons are closed and prepared for the confirmed shipping method.

Bulk-Order & Export Packaging

Bulk shipments can be arranged with reinforced cartons, protective wrapping, palletized loading or export cases according to order quantity, shipment weight and agreed transportation requirements.

Bulk-order and export packaging for HY Cutting Tools shipments

Delivery Coordination

Production completion, packing method and dispatch arrangements are confirmed according to the approved order. Courier, air, sea or customer-designated shipping options can be reviewed according to shipment size and destination. Final lead time is confirmed after product specifications, quantity and packaging requirements are approved.

Product & Application FAQs

Answers to common questions about selecting and applying the HRC55 4-Flute Solid Carbide Square End Mill Ø1–12 mm for Steel.

What materials is this square end mill designed to machine?
It is primarily configured for carbon steel, alloy steel and selected pre-hardened steel under confirmed machining conditions.
Why use the 4-flute configuration for this application?
Four flutes provide a rigid core and multiple cutting edges for productive side milling and finishing. Smaller diameters require especially low runout and controlled chip load.
What milling operations are suitable for this square-end design?
The square-end profile is suitable for slotting, side milling, shoulder milling, pocketing and finishing across the selected Ø1–12 mm range. It supports flat-bottom features and 90° shoulders. Ramping and plunge capability should be confirmed according to the exact center-cutting geometry.
Does every diameter from Ø1 to Ø12 mm use the same cutting parameters?
No. Spindle speed, feed per tooth, axial depth and radial engagement must be adjusted for each diameter, flute length, workpiece grade and machine setup.
Which coating or surface treatment should be selected?
AlTiN, TiSiN or another application-specific coating can be reviewed according to steel grade, hardness and tool diameter.
What machining conditions should be reviewed before use?
Review the exact workpiece grade and hardness, tool diameter, flute length, tool overhang, axial and radial engagement, holder runout, machine rigidity, chip evacuation and coolant or lubrication strategy. Starting parameters should be verified through a controlled machining trial.

Ordering & Customization FAQs

Information for distributors, tooling brands and customers requesting standard or application-specific configurations.

What standard sizes are available?
The reference series covers selected metric cutting diameters from Ø1 to Ø12 mm. Confirm flute length, shank diameter, overall length and coating for each size.
Can non-standard dimensions or geometry be manufactured?
Yes. Non-standard intermediate diameters, flute lengths, neck reaches, shank dimensions and coatings can be reviewed. Custom dimensions and tolerances are confirmed before production.
Are OEM marking and private-label packaging available?
Laser marking, tool codes, custom labels, protective tubes and private-label packaging can be reviewed according to the available marking area, confirmed packaging specification and order quantity.
What information is required for an accurate quotation?
Please provide the steel grade and hardness, required diameter within or beyond Ø1–12 mm, complete length dimensions, operation and quantity. A tool drawing or component drawing is recommended for custom projects.

Technical Downloads

Use the following references for product selection and starting cutting-data review.

Solid Carbide End Mill Catalog

Review related square-end, ball-nose, corner-radius and application-specific end mill series.

View Catalog

End Mill Speeds & Feeds Guide

Access reference starting parameters for application review and controlled machining trials.

View Guide

Need Sizes, Pricing or Custom Options?

Send us the required tool type, sizes, quantities, workpiece material and any OEM or custom requirements. We will confirm suitable specifications, availability, lead time and quotation details.

Standard Sizes Small Trial Orders Mixed Sizes OEM & Custom Options
Request Price & Specifications Chat on WhatsApp

Drawings, size lists and reference photos are welcome.