2-Flute Polished Solid Carbide Micro Square End Mill for Aluminum
- ◆Designed for high-precision micro milling of aluminum
- ◆Polished flutes help reduce friction and material adhesion
- ◆2-flute geometry provides efficient chip evacuation
- ◆Precision-ground square cutting edge for clean flat-bottom features
Consistent Quality
Consistent geometry across repeat orders.
Flexible Orders
Small batches and mixed sizes available.
OEM Support
Custom marking, labels and packaging.
Standard & Custom
Standard sizes and custom configurations.
2-Flute Polished Solid Carbide Micro Square End Mill for Aluminum
This 2-flute polished solid carbide micro square end mill is designed for precision machining of aluminum alloys and selected non-ferrous materials. Micro cutting diameters from Ø0.2 to Ø0.9 mm, sharp square-end geometry and polished flute surfaces support low cutting resistance, efficient chip evacuation and controlled surface quality during miniature slotting, pocketing, profiling, side milling and detailed finishing.
Key Features
Efficient Chip Evacuation
The two-flute design provides chip space for narrow slots and small cutting zones.
Polished Flute Surface
Smooth flutes help reduce friction, chip adhesion and built-up edge in aluminum.
Sharp Square End
Precision-ground geometry supports miniature slots, pockets and flat-bottom features.
Micro-Milling Stability
Solid carbide construction provides rigidity and edge support for small diameters.
Why Choose This Micro End Mill?
Lower Cutting Resistance
Sharp edges help reduce cutting forces on delicate miniature features.
Controlled Chip Flow
Open flute space supports chip removal from narrow machining areas.
Clean Flat Features
Square-end geometry supports pockets, slots and defined bottom surfaces.
Fine Surface Quality
Polished flutes support smoother cutting in aluminum and non-ferrous materials.
Recommended Applications
Electronics Components
Micro slots, pockets and detailed aluminum housing features.
Precision Mechanical Parts
Fine contours and miniature flat-bottom features.
Miniature Mold Features
Small pockets, grooves, electrodes and detailed features.
Medical & Optical Parts
Selected non-ferrous components requiring fine surface quality.
Machining Application & Product Video
2-Flute Polished Micro End Mill Specifications
Reference specifications for the polished 2-flute solid carbide micro square end mill series. Final cutting diameter, flute length, shank diameter, overall length, tolerance and surface configuration should be confirmed by selected model or approved drawing.
| PARAMETER | REFERENCE CONFIGURATION |
|---|---|
| Substrate | Fine-grain solid carbide |
| Tool Type | Micro square / flat-end mill for aluminum |
| Flute Count | 2 flutes |
| Cutting Diameter | Ø0.2–Ø0.9 mm reference range |
| End Profile | Square end / flat bottom |
| Flute Finish | Polished flute surfaces |
| Primary Materials | Aluminum alloys and selected non-ferrous materials |
| Surface Options | Polished uncoated configuration; other options reviewed by material and application |
| Custom Options | Drawing-based cutting diameter, flute length, shank, overall length, geometry and tolerance |
Dimension & Size Reference
Recommended Workpiece Materials
Aluminum Alloys
Pure, wrought and selected cast aluminum alloys after grade review.
Copper & Brass
Selected copper alloys and brass under suitable cutting conditions.
Engineering Plastics
Selected plastics requiring sharp edges and controlled chip removal.
Micro-Milling Setup Guidance
Minimize Runout
Use a clean, high-precision collet or suitable shrink-fit holder.
Keep Overhang Short
Use the minimum practical projection to improve micro-tool rigidity.
Maintain Chip Removal
Use air blast, mist or suitable coolant to prevent chip packing.
Start Conservatively
Begin with controlled feed and engagement, then optimize gradually.
2-Flute Polished Micro End Mill Customization
Micro cutting diameter, flute length, neck reach, shank dimensions, two-flute geometry, square-end profile, cutting-edge preparation and flute polishing can be reviewed according to the aluminum grade, miniature component features, machining operation, surface-finish requirement and production conditions.
Micro Dimensions & Reach
Cutting diameter, flute length, neck length, shank diameter and overall length can be configured according to the miniature feature and required machining reach.
2-Flute Geometry
Flute form, helix geometry, rake angle, core thickness and chip space can be reviewed to support chip evacuation and cutting stability at micro diameters.
Edge & End Profile
Square-end geometry, center-cutting capability, gash design, corner condition and cutting-edge sharpness can be matched to micro slotting, pocketing or finishing.
Flute Polishing
Polishing level and surface condition can be reviewed according to the aluminum grade, chip-adhesion tendency, machining operation and required surface quality.
| PARAMETER | MANUFACTURING CAPABILITIES |
|---|---|
| Cutting Diameter | Standard Ø0.2–Ø0.9 mm reference range, with selected intermediate and non-standard micro diameters reviewed according to the confirmed drawing |
| Flute Count | Standard 2-flute configuration with additional chip space for micro slotting, pocketing, profiling and finishing |
| Flute & Neck Length | Standard or drawing-defined flute length, neck length and effective reach reviewed according to feature depth and micro-tool rigidity |
| Shank & Overall Length | Precision cylindrical shank with standard or drawing-defined shank diameter, clamping length and overall length |
| Flute & Helix Geometry | Two-flute geometry with aluminum-specific helix, rake and flute-space configuration for controlled chip evacuation at micro diameters |
| Square-End Profile | Flat-bottom square-end geometry for miniature slots, pockets and detailed features, with center-cutting capability confirmed by the selected configuration |
| Edge Preparation | Sharp cutting edges, end-face grinding, gash geometry and corner condition matched to the micro feature and required surface finish |
| Flute Finish | Polished flute surfaces configured to reduce friction, aluminum adhesion, built-up edge and chip welding |
| Surface Options | Polished uncoated configuration or selected application-specific surface treatment reviewed according to the material and machining conditions |
| Dimensional Tolerance | Standard production tolerances or drawing-defined requirements for cutting diameter, flute length, shank diameter, overall length, runout and square-end geometry |
OEM & Private Label Services
OEM manufacturing and private-label supply options are available for industrial distributors, tooling brands and repeat-production customers. Laser identification, label content, protective packaging and coating presentation can be configured according to the approved product specification and order requirements.
Laser Etching
Custom logos, tool codes, cutting dimensions, coating identification and batch numbers can be marked according to the available shank area.
Custom Labels & Packaging
Individual protective tubes, product labels, specification details, colored packaging tubes and private-label packaging can be reviewed.
Commercial Terms
MOQ, sample evaluation, custom-size trials, repeat orders and scheduled supply programs are confirmed according to the selected configuration.
Technical Workflow
A structured review process is used to confirm standard, customized and private-label square end mill requirements before production.
Inquiry
Submit the material, hardness, milling operation, dimensions, tolerance and quantity.
Engineering
Review flute geometry, helix angle, edge preparation, coating, ap and ae.
Commercial
Confirm quotation, MOQ, sample requirements, production schedule and delivery terms.
Production
CNC grinding, end-face formation, edge preparation, coating and laser marking.
Quality Control
Inspect diameter, flute length, shank, runout, square-end geometry and cutting edges.
Quality, Inspection & Delivery
Our solid carbide square end mills are controlled through material verification, precision grinding, in-process measurement and final inspection. Key dimensions, square-end geometry, cutting-edge condition, coating appearance and product identification are reviewed according to the approved specification or drawing before packing.
Three-Stage Quality Control
Inspection checkpoints are arranged around the manufacturing process to support dimensional consistency and repeat-order control.
Incoming Material Control
Carbide substrate grade, blank dimensions and supplied material information are checked against the production requirement.
In-Process Grinding Control
Cutting diameter, flute geometry, flute length, square-end profile and shank dimensions are monitored during CNC grinding.
Final Tool Inspection
Finished tools are reviewed for specified dimensions, runout, cutting-edge condition, coating appearance, marking and packing identification.
Key Inspection Characteristics
Inspection requirements are confirmed according to the standard product specification or the approved custom drawing.
| INSPECTION ITEM | CONTROL FOCUS | CONFIRMATION BASIS |
|---|---|---|
| Cutting Diameter (DC) | Diameter and dimensional consistency | Standard specification or approved drawing |
| Flute Length (APMX) | Effective cutting length | Confirmed product size or drawing requirement |
| Shank Diameter (DCON) | Clamping-section dimension and surface condition | Applicable shank specification |
| Overall Length (OAL) | Total tool length | Standard size matrix or approved drawing |
| Radial Runout | Concentricity between cutting section and shank | Agreed inspection requirement |
| Square-End Geometry | End-face profile, corner condition and center-cutting form | Selected tool configuration |
| Flute & Helix Profile | Flute count, helix form and grinding consistency | Approved manufacturing configuration |
| Cutting Edge & Coating | Edge condition, visible defects and coating appearance | Application-specific production requirement |
| Marking & Identification | Tool code, dimensions and batch information where applicable | Confirmed order and packaging specification |
Measurement & Batch Traceability
Optical measuring systems, tool inspection equipment and appropriate dimensional gauges are selected according to the feature being checked.
Optical Measurement
Profile and dimensional review of specified cutting features.
Runout Verification
Concentricity review based on the agreed product requirement.
Edge Inspection
Magnified review of the end face, corners and cutting-edge condition.
Batch Identification
Order, product and batch information are linked where required for repeat supply.
Protective Packaging Process
Finished end mills are protected to reduce contact between cutting edges and to support clear product identification during storage and transportation.
Bulk-Order & Export Packaging
Bulk shipments can be arranged with reinforced cartons, protective wrapping, palletized loading or export cases according to order quantity, shipment weight and agreed transportation requirements.
Delivery Coordination
Production completion, packing method and dispatch arrangements are confirmed according to the approved order. Courier, air, sea or customer-designated shipping options can be reviewed according to shipment size and destination. Final lead time is confirmed after product specifications, quantity and packaging requirements are approved.
Product & Application FAQs
Answers to common questions about selecting and applying the 2-Flute Polished Solid Carbide Micro Square End Mill for Aluminum.
What materials is this square end mill designed to machine?
Why use the 2-flute configuration for this application?
What milling operations are suitable for this square-end design?
What setup is most important for a polished micro end mill?
Which coating or surface treatment should be selected?
What machining conditions should be reviewed before use?
Ordering & Customization FAQs
Information for distributors, tooling brands and customers requesting standard or application-specific configurations.
What standard sizes are available?
Can non-standard dimensions or geometry be manufactured?
Are OEM marking and private-label packaging available?
What information is required for an accurate quotation?
Technical Downloads
Use the following references for product selection and starting cutting-data review.
Solid Carbide End Mill Catalog
Review related square-end, ball-nose, corner-radius and application-specific end mill series.
End Mill Speeds & Feeds Guide
Access reference starting parameters for application review and controlled machining trials.
Need a Size or Application Review?
Send the workpiece grade, hardness, required dimensions, machining operation and quantity for configuration and quotation review.
Need Sizes, Pricing or Custom Options?
Send us the required tool type, sizes, quantities, workpiece material and any OEM or custom requirements. We will confirm suitable specifications, availability, lead time and quotation details.
Drawings, size lists and reference photos are welcome.
