Single-Flute DLC-Coated Solid Carbide Upcut Router Bit for Acrylic
- ◆Single-flute geometry provides a large chip space for efficient evacuation
- ◆Spiral upcut design removes chips upward and helps reduce material melting
- ◆DLC coating reduces friction and material adhesion for cleaner cutting edges
Custom diameters, cutting lengths, shank sizes, laser marking and packaging are available for OEM and ODM orders.
Kualitas yang Konsisten
Geometri yang konsisten pada setiap pesanan berulang.
Pesanan Fleksibel
Tersedia dalam jumlah kecil dan berbagai ukuran.
Dukungan OEM
Penandaan khusus, label, dan kemasan.
Standar & Khusus
Ukuran standar dan konfigurasi khusus.
DLC-Coated Single-Flute End Mill Overview
This 2 mm DLC-coated single-flute solid carbide end mill is engineered for clean routing, profiling, slotting and pocket machining in acrylic and engineered plastics. Its single-flute upcut geometry provides generous chip space and directs chips away from the cutting zone, helping control heat and reduce chip recutting. A polished flute and low-friction diamond-like carbon coating help limit material adhesion and edge melting, supporting clear, consistent cut surfaces in signage, displays, prototypes and precision plastic components.
Acrylic-Machining Features
Maximum Chip Space
The single-flute design provides a large chip valley for efficient evacuation of plastic chips.
Upcut Spiral Geometry
Directs chips upward and away from the cutting zone during routing, profiling and pocket machining.
Low-Friction DLC Surface
Helps reduce plastic adhesion, friction and heat buildup at the cutting edge.
Polished Cutting Geometry
A polished flute and sharp edge support clean shearing and consistent acrylic edge quality.
Applications & Materials
Suitable for acrylic signage, retail displays, transparent covers, prototypes, model components, instrument panels and other high-visibility plastic parts produced on CNC routers and machining centers.
Product Details
DLC Single-Flute Acrylic End Mill Specifications
Technical configuration, available dimensional options and starting cutting references for the 2 mm DLC-coated single-flute solid carbide end mill for acrylic.
Technical Configuration
| PARAMETER | SPECIFICATION |
|---|---|
| Diameter Pemotongan | Ø2.0 mm |
| Diameter Shank | Ø3.175 mm (1/8 in) or Ø6 mm |
| Flute Count | 1 Flute |
| Jenis Pemotongan | Upcut Spiral |
| Bahan Alat | Solid Carbide |
| Pelapisan | DLC (Karbon Seperti Berlian) |
| Cutting Length Options | 12 mm / 20 mm |
| Overall Length Options | 38 mm / 50 mm |
| Reference Helix Angle | 30° |
| Primary Materials | Acrylic / PMMA / polycarbonate / ABS / selected soft plastics |
Available Dimensional Options
The source lists the following options but does not define every available combination. Confirm the complete model before ordering.
| DC | L1 OPTIONS | DCON OPTIONS | OAL OPTIONS | FLUTES |
|---|---|---|---|---|
| 2.0 | 12 / 20 | 3.175 / 6 | 38 / 50 | 1 |
Starting Cutting Data for Acrylic
| MATERIAL THICKNESS | SPINDLE SPEED | FEED RATE | DEPTH OF CUT | PASS STRATEGY |
|---|---|---|---|---|
| 1–3 mm | 28,000–32,000 rpm | 800–1,200 mm/min | Kedalaman penuh | Single pass |
| 3–6 mm | 26,000–30,000 rpm | 1,000–1,500 mm/min | 3 mm | Multiple passes |
| 6–12 mm | 24,000–28,000 rpm | 1,200–1,800 mm/min | 2–3 mm | Multiple passes |
| Above 12 mm | 22,000–26,000 rpm | 1,500–2,000 mm/min | 1.5–2 mm | Multiple passes |
Chip & Heat Management
- Direct a continuous air blast toward the cutting zone.
- Use effective vacuum extraction to remove plastic chips and dust.
- Avoid coolant that is chemically incompatible with stressed acrylic.
- Use a low-runout collet and minimize unnecessary tool overhang.
DLC-Coated Single-Flute End Mill Customization
This single-flute solid carbide end mill can be configured for acrylic, PMMA, polycarbonate, ABS and selected soft-plastic machining. Cutting diameter, cutting length, shank diameter, overall length, upcut geometry, cutting-edge preparation and DLC coating can be reviewed according to the material, machining depth, spindle speed, chip-evacuation requirements and desired surface finish.
| PARAMETER | MANUFACTURING CAPABILITIES |
|---|---|
| Diameter Pemotongan | Standard 2.0 mm cutting diameter, with selected non-standard diameters reviewed according to the machining application and approved drawing |
| Flute Count | Single-flute configuration with a large chip channel for efficient chip evacuation during high-speed acrylic and plastic machining |
| Cutting Length | Reference cutting lengths of 12 mm and 20 mm, with custom flute and cutting lengths reviewed according to the required machining depth |
| Panjang Keseluruhan | Reference overall lengths of 38 mm and 50 mm, with drawing-defined lengths available for specific machine setups and reach requirements |
| Konfigurasi Shank | Precision cylindrical shank with 3.175 mm (1/8 inch) or 6 mm reference diameters; custom shank and clamping-length requirements can be reviewed |
| Helix & Cutting Direction | Approximately 30° upcut spiral geometry designed to lift chips away from the cutting area and reduce chip recutting |
| Cutting-Edge Geometry | Sharp single cutting edge with application-matched rake, relief and edge preparation for reduced cutting resistance and cleaner plastic edges |
| Flute Finish | Smooth flute preparation supports chip flow and helps reduce material adhesion during continuous machining |
| DLC Coating | Low-friction DLC coating helps reduce plastic adhesion and cutting-edge wear while supporting a cleaner machined surface |
| Machining Application | Geometry can be reviewed for slotting, profiling, contour cutting, pocket machining, engraving and edge finishing in acrylic and selected plastics |
| Dimensional Tolerance | Drawing-defined control of cutting diameter, cutting length, shank diameter, overall length and tool runout, with tolerance requirements confirmed before production |
| OEM & Private Label | Custom laser marking, tool codes, product labels, protective tubes and private-label packaging are available according to the approved specification and order quantity |
Layanan OEM & Merek Pribadi
OEM manufacturing and private-label supply options are available for industrial distributors, tooling brands and repeat-production customers. Laser identification, label content, protective packaging and coating presentation can be configured according to the approved product specification and order requirements.
Laser Etching
Custom logos, tool codes, cutting dimensions, coating identification and batch numbers can be marked according to the available shank area.
Custom Labels & Packaging
Individual protective tubes, product labels, specification details, colored packaging tubes and private-label packaging can be reviewed.
Commercial Terms
MOQ, sample evaluation, custom-size trials, repeat orders and scheduled supply programs are confirmed according to the selected configuration.
Technical Workflow
A structured review process is used to confirm standard, customized and private-label square end mill requirements before production.
Inquiry
Submit the material, hardness, milling operation, dimensions, tolerance and quantity.
Engineering
Review flute geometry, helix angle, edge preparation, coating, ap and ae.
Commercial
Confirm quotation, MOQ, sample requirements, production schedule and delivery terms.
Production
CNC grinding, end-face formation, edge preparation, coating and laser marking.
Quality Control
Inspect diameter, flute length, shank, runout, square-end geometry and cutting edges.
Quality, Inspection & Delivery
Our solid carbide square end mills are controlled through material verification, precision grinding, in-process measurement and final inspection. Key dimensions, square-end geometry, cutting-edge condition, coating appearance and product identification are reviewed according to the approved specification or drawing before packing.
Three-Stage Quality Control
Inspection checkpoints are arranged around the manufacturing process to support dimensional consistency and repeat-order control.
Incoming Material Control
Carbide substrate grade, blank dimensions and supplied material information are checked against the production requirement.
In-Process Grinding Control
Cutting diameter, flute geometry, flute length, square-end profile and shank dimensions are monitored during CNC grinding.
Final Tool Inspection
Finished tools are reviewed for specified dimensions, runout, cutting-edge condition, coating appearance, marking and packing identification.
Key Inspection Characteristics
Inspection requirements are confirmed according to the standard product specification or the approved custom drawing.
| INSPECTION ITEM | CONTROL FOCUS | CONFIRMATION BASIS |
|---|---|---|
| Cutting Diameter (DC) | Diameter and dimensional consistency | Standard specification or approved drawing |
| Flute Length (APMX) | Effective cutting length | Confirmed product size or drawing requirement |
| Shank Diameter (DCON) | Clamping-section dimension and surface condition | Applicable shank specification |
| Overall Length (OAL) | Total tool length | Standard size matrix or approved drawing |
| Radial Runout | Concentricity between cutting section and shank | Agreed inspection requirement |
| Square-End Geometry | End-face profile, corner condition and center-cutting form | Selected tool configuration |
| Flute & Helix Profile | Flute count, helix form and grinding consistency | Approved manufacturing configuration |
| Cutting Edge & Coating | Edge condition, visible defects and coating appearance | Application-specific production requirement |
| Marking & Identification | Tool code, dimensions and batch information where applicable | Confirmed order and packaging specification |
Measurement & Batch Traceability
Optical measuring systems, tool inspection equipment and appropriate dimensional gauges are selected according to the feature being checked.
Optical Measurement
Profile and dimensional review of specified cutting features.
Runout Verification
Concentricity review based on the agreed product requirement.
Edge Inspection
Magnified review of the end face, corners and cutting-edge condition.
Batch Identification
Order, product and batch information are linked where required for repeat supply.
Protective Packaging Process
Finished end mills are protected to reduce contact between cutting edges and to support clear product identification during storage and transportation.
Bulk-Order & Export Packaging
Bulk shipments can be arranged with reinforced cartons, protective wrapping, palletized loading or export cases according to order quantity, shipment weight and agreed transportation requirements.
Delivery Coordination
Production completion, packing method and dispatch arrangements are confirmed according to the approved order. Courier, air, sea or customer-designated shipping options can be reviewed according to shipment size and destination. Final lead time is confirmed after product specifications, quantity and packaging requirements are approved.
Pertanyaan Umum & Unduhan
Review common product, application and ordering questions for the 2 mm DLC-coated single-flute solid carbide end mill for acrylic, then access the current end mill catalog and starting cutting-data guide.
Product & Application FAQs
Selection and application guidance for acrylic, polycarbonate, ABS and other machinable plastics.
What materials is this single-flute end mill designed to machine?
It is primarily designed for acrylic and PMMA. Suitable configurations can also be reviewed for polycarbonate, ABS and selected machinable plastics. Cutting parameters should be adjusted according to the material grade, thickness and heat sensitivity.
Why is a single-flute design used for acrylic?
A single flute provides a large chip valley and more time for chip evacuation between cutting contacts. This helps prevent chip packing, material recutting and excessive heat during high-speed acrylic routing.
What are the benefits of the DLC coating?
The low-friction diamond-like carbon coating helps reduce plastic adhesion and heat buildup at the cutting edge. It can also improve wear resistance and maintain more consistent cutting performance during repeat production.
What is the purpose of the upcut spiral?
The upcut spiral directs chips upward and away from the cutting zone. It supports clean chip removal during profiling, slotting and pocket machining, but the upward cutting action may require secure workpiece clamping, especially for thin sheets.
Can this end mill produce clear acrylic edges without polishing?
The polished single-flute geometry and DLC coating are designed to improve acrylic edge quality and may reduce secondary finishing. The final result still depends on the acrylic grade, spindle speed, chip load, cutting depth, tool runout, clamping and chip evacuation.
What should I do if the acrylic starts melting?
Check that the tool is sharp and that chips are being removed continuously. Increase chip evacuation, review the spindle-speed-to-feed-rate balance, reduce unnecessary tool engagement and avoid allowing the cutter to rub instead of producing a proper chip.
What chip-removal and coolant method is recommended?
A continuous air blast and effective vacuum extraction are recommended for most acrylic-routing applications. Before using any liquid coolant or cleaning agent, confirm that it is chemically compatible with the plastic because some fluids may contribute to stress cracking.
Ordering & Customization FAQs
Information for distributors, tooling brands and customers requesting standard or customized acrylic-cutting tools.
What standard dimensional options are available?
The reference configuration uses a 2 mm cutting diameter with 12 mm or 20 mm cutting-length options, 3.175 mm or 6 mm shank options, and 38 mm or 50 mm overall-length options. Confirm the complete dimensional combination before ordering.
Can custom diameters or lengths be manufactured?
Yes. Selected cutting diameters, cutting lengths, shank diameters, overall lengths, rake geometry and edge preparation can be reviewed according to the drawing and application. Common custom-diameter requests include 1.5, 1.8, 2.2 and 2.5 mm.
Can I order samples before placing a bulk order?
Yes. Evaluation samples and custom-size trials can be reviewed according to the required dimensions, acrylic material and quantity. Please contact us to confirm sample availability, production cost and delivery charges.
What is the lead time?
In-stock standard configurations can normally be dispatched within 1–3 working days. Custom diameters, lengths, cutting geometry, DLC coating or private-label orders generally require approximately 3–5 weeks, subject to final specification and order quantity confirmation.
Are OEM marking and private-label packaging available?
Yes. Customer logos, tool codes, cutting dimensions, coating identification and batch numbers can be laser marked according to the available shank area. Custom labels, protective tubes and private-label packaging can also be supplied.
What information is required for an accurate quotation?
Please provide the plastic type and thickness, cutting diameter, cutting length, shank diameter, overall length, machining operation, machine type, spindle-speed range, required edge quality, order quantity and any private-label requirements.
Technical Downloads
Access current product-range information and starting cutting references for solid carbide end mill selection.
Solid Carbide End Mills Catalog
End mill families, flute configurations, coating options and reference sizes.
End Mill Speeds & Feeds Guide
Starting cutting speeds, chip loads, engagement guidance and adjustment notes.
Cutting data are starting references only. Adjust the values according to the acrylic grade, material thickness, tool dimensions, machine capability, holder runout, chip evacuation and required edge quality.
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