DLC-Coated Aluminum End Mills – 3-Flute Solid Carbide Inch Sizes
Standard inch-size options, mixed-size orders, custom dimensions and private-label packaging are available according to configuration and quantity requirements. Explore our OEM and custom cutting tool solutions for special requirements.
Consistent Quality
Consistent geometry across repeat orders.
คำสั่งซื้อที่ยืดหยุ่น
Small batches and mixed sizes available.
OEM Support
Custom marking, labels and packaging.
แบบมาตรฐานและแบบตามสั่ง
Standard sizes and custom configurations.
DLC-Coated Inch-Size Aluminum Square End Mill Overview
This inch-size DLC-coated solid carbide square end mill is designed for CNC machining of aluminum alloys and selected non-ferrous materials. Its 3-flute geometry, polished flutes and low-friction DLC coating help reduce aluminum adhesion, improve chip evacuation and support stable surface quality. Fractional inch sizes and custom supply are available.
Key Configuration
Imperial Inch Sizes
Fractional dimensions support imperial drawings, toolholders and replacement-tool applications.
3-Flute Aluminum Geometry
Balanced flute design provides chip space, rigidity and efficient cutting performance.
DLC Low-Friction Coating
DLC coating helps reduce aluminum adhesion and built-up edge during machining.
Key Design Features
Fully Ground Cutting Edge
Precision-ground edges support sharp cutting performance and consistent aluminum machining results.
High-Capacity Chip Removal
Optimized flute space improves chip evacuation for efficient high-speed milling.
Large Core Diameter Design
Reinforced core geometry improves tool rigidity and supports stable cutting conditions.
Universal Round Shank Design
Standard shank design provides reliable tool holding and convenient CNC setup.
DLC Coating for Aluminum Machining
The low-friction DLC coating helps reduce aluminum adhesion and built-up edge while supporting cleaner chip flow and improved surface finish. It is mainly designed for aluminum machining and selected non-ferrous applications.
Recommended Workpiece Materials
Designed primarily for aluminum machining, with selected applications in non-ferrous materials and plastics requiring clean cutting performance.
Suitable Milling Operations
The square-end geometry is suitable for common aluminum milling applications. Final cutting conditions should be adjusted according to tool diameter, engagement, workpiece grade and machine rigidity.
Machining Demonstration & Product Display
Why Choose HY Cutting Tools
Precision Manufacturing Capability
Advanced grinding equipment and controlled production processes support stable supply of standard and custom cutting tools.
Precision Inspection & Quality Control
Inspection verifies critical dimensions, geometry and cutting edges to support consistent quality across repeat orders.
Inch-Size DLC Aluminum End Mill Specifications
| PARAMETER | CONFIGURATION |
|---|---|
| Substrate | Fine-grain solid carbide |
| Flute Count | 3 flutes |
| Coating | DLC coating |
| Cutting Geometry | Sharp edges; polished flutes |
| Helix Angle | 35° / 45° |
| Workpiece Material | Aluminum and aluminum alloys |
Inch-Size Dimension Reference
4-flute size reference only; confirm 3-flute DLC availability by size.
| REFERENCE DIMENSIONS (4F SOURCE) | D (in) | LOC (in) | SHANK d (in) | OAL (in) |
|---|---|---|---|---|
| 1/64 × 3/64 × 1/8 × 1-1/2 | 1/64 | 3/64 | 1/8 | 1-1/2 |
| 1/32 × 3/32 × 1/8 × 1-1/2 | 1/32 | 3/32 | 1/8 | 1-1/2 |
| 3/64 × 9/64 × 1/8 × 1-1/2 | 3/64 | 9/64 | 1/8 | 1-1/2 |
| 1/16 × 3/16 × 1/8 × 1-1/2 | 1/16 | 3/16 | 1/8 | 1-1/2 |
| 5/64 × 3/16 × 1/8 × 1-1/2 | 5/64 | 3/16 | 1/8 | 1-1/2 |
| 3/32 × 9/32 × 1/8 × 1-1/2 | 3/32 | 9/32 | 1/8 | 1-1/2 |
| 7/64 × 3/8 × 1/8 × 1-1/2 | 7/64 | 3/8 | 1/8 | 1-1/2 |
| 1/8 × 3/8 × 1/8 × 1-1/2 | 1/8 | 3/8 | 1/8 | 1-1/2 |
| 5/32 × 15/32 × 3/16 × 2 | 5/32 | 15/32 | 3/16 | 2 |
| 3/16 × 5/8 × 3/16 × 2 | 3/16 | 5/8 | 3/16 | 2 |
| 13/64 × 5/8 × 1/4 × 2-1/2 | 13/64 | 5/8 | 1/4 | 2-1/2 |
| 1/4 × 3/4 × 1/4 × 2-1/2 | 1/4 | 3/4 | 1/4 | 2-1/2 |
| 5/16 × 15/16 × 5/16 × 2-1/2 | 5/16 | 15/16 | 5/16 | 2-1/2 |
| 3/8 × 1 × 3/8 × 2-1/2 | 3/8 | 1 | 3/8 | 2-1/2 |
| 1/2 × 1-1/2 × 1/2 × 3 | 1/2 | 1-1/2 | 1/2 | 3 |
| 5/8 × 1-3/4 × 5/8 × 4 | 5/8 | 1-3/4 | 5/8 | 4 |
| 3/4 × 2-3/8 × 3/4 × 5 | 3/4 | 2-3/8 | 3/4 | 5 |
| 7/8 × 2-5/8 × 7/8 × 5 | 7/8 | 2-5/8 | 7/8 | 5 |
Selection Guides & Cutting Data
Custom DLC-Coated Inch-Size Aluminum End Mills
HY supports custom and private-label inch-size aluminum end mills with tailored dimensions, geometry, DLC coating and product identification based on drawings or samples.
Customization Options
| OPTION | AVAILABLE CONFIGURATION |
|---|---|
| ขนาด | Inch diameter, LOC, shank diameter and overall length. |
| Flute Geometry | 3-flute design, chip space, helix angle and edge preparation. |
| Helix Angle | 35° / 45° or customized according to application. |
| Coating | DLC coating for aluminum machining and non-ferrous applications. |
| Marking & Packaging | Logo marking, SKU identification and private-label packaging. |
Quality, Inspection & Delivery
HY ensures consistent end mill quality through material verification, precision grinding, inspection and protective packaging for reliable repeat orders.
Protective Packaging Process
Finished end mills are packed to protect cutting edges and maintain clear product identification during storage and transportation.
Export Packaging & Delivery
Bulk orders include protective packing and suitable shipping options based on quantity and destination. Learn more about OEM and private-label supply →
Product Selection FAQs
Common questions about selecting the DLC-coated inch-size solid carbide square end mill for aluminum machining.
What materials is this DLC-coated square end mill designed to machine?
Is this a square end mill or a ball nose / corner radius end mill?
Why choose DLC coating for aluminum machining?
Why use a 3-flute configuration for aluminum machining?
How should inch-size end mill dimensions be specified?
Size & Customization FAQs
Information for customers requiring special dimensions, geometry or private-label supply.
What standard inch sizes are available?
Can custom dimensions or special geometry be manufactured?
Can you supply mixed sizes for distributors and wholesalers?
Ordering & OEM FAQs
Information for customers, tooling brands and customers requiring regular supply or private-label solutions.
Can you supply inch-size end mills for small dealers and wholesalers?
What information is required for an accurate quotation?
Are OEM marking and private-label packaging available?
What is the MOQ for custom orders?
How can I request a custom tool review?
ทรัพยากรทางเทคนิค
Use these references for end mill selection, series comparison and starting cutting-data review.
Solid Carbide End Mill Catalog
Review square end mills, ball nose end mills, corner radius end mills and application-specific series.
View Catalog →End Mill Speeds & Feeds Guide
Reference starting parameters for spindle speed, feed rate and machining trials.
View Guide →Solid Carbide End Mill Selection Guide
Learn how to select flute count, geometry, coating and tool type for different applications.
View Selection Guide →Need Sizes, Pricing or Custom Options?
Send us the required tool type, sizes, quantities, workpiece material and any OEM or custom requirements. We will confirm suitable specifications, availability, lead time and quotation details.
Drawings, size lists and reference photos are welcome.
