Multi-Flute Solid Carbide Dovetail Cutter for Dovetail Slotting and Undercutting
- ◆Multi-flute solid carbide geometry supports stable dovetail slotting and controlled profile milling
- ◆Formed dovetail cutting profile provides access to angled undercuts, locking grooves and recessed features
- ◆Standard 45° and custom profile configurations are available for different slot geometries and machining requirements
Custom Configurations:
Cutter diameter, dovetail angle, flute count, neck clearance, shank diameter, overall length, helix and coating can be reviewed according to the required slot profile and workpiece material.
Consistent Quality
Consistent geometry across repeat orders.
سفارشهای انعطافپذیر
Small batches and mixed sizes available.
OEM Support
Custom marking, labels and packaging.
استاندارد و سفارشی
Standard sizes and custom configurations.
Multi-Flute Solid Carbide Dovetail Cutter Overview
This multi-flute solid carbide dovetail cutter is designed for dovetail slotting, angled undercutting and recessed-profile machining in precision CNC applications. The formed cutting profile allows angled sidewalls and locking features to be machined where conventional square end mills cannot reach. A 4-flute configuration is standard, with selected 2-flute and 3-flute versions available, while cutter diameter, dovetail angle, helix, coating and overall dimensions can be matched to the workpiece material and required slot geometry.
Dovetail Cutter
4F Standard
45° Series
Micro-Grain Carbide
Dovetail Slotting Geometry
Formed Dovetail Profile
The angled cutting profile is designed for dovetail grooves, locking features and internal undercuts that require controlled sidewall geometry.
Multi-Flute Configuration
A 4-flute configuration is standard, while selected 2-flute and 3-flute versions can be reviewed for different chip-space and material requirements.
Angle & Coating Options
The documented standard matrix uses a 45° dovetail profile, while alternative profile angles and AlTiN, TiSiN or uncoated configurations can be reviewed by application.
Application-Specific Advantages
Angled Slot Profile
Suitable for standard 45° dovetail slots and angled locking features.
Undercut Access
Formed geometry provides access to recessed features that cannot be produced directly with a conventional end mill.
Solid Carbide Body
Micro-grain solid carbide construction provides a rigid tool body for controlled form milling.
Custom Profiles
Diameter, angle, flute count, shank and overall dimensions can be reviewed from drawings.
Recommended Machining Operations
RECOMMENDED
RECOMMENDED
RECOMMENDED
SUITABLE
Typical Application Areas
| APPLICATION AREA | TYPICAL FEATURE | LEVEL |
|---|---|---|
| Mold & Die Components | Sliding-core dovetails, lifter guides and locking slots | Primary |
| Automation Components | Guide grooves, locating features and locking profiles | Recommended |
| Machine & Fixture Parts | Angled slots and assembly features | Recommended |
| General Engineering | Internal undercuts and dovetail-style joints | Suitable |
Product Details
Dovetail Cutter Nomenclature & Dimensions
The standard dovetail cutter series uses a formed 45° cutting profile for dovetail grooves and angled undercuts. Cutter diameter, shank diameter, overall length and dovetail angle should be selected together according to the required finished slot geometry and available machining clearance.
Technical Configuration
| PARAMETER | REFERENCE CONFIGURATION |
|---|---|
| Tool Type | Solid Carbide Dovetail Cutter |
| Tool Material | Micro-Grain Solid Carbide |
| Flute Count | 4 Flutes standard; selected 2-flute and 3-flute configurations available |
| Helix Angle | 30° / 45° according to application |
| Standard Dovetail Angle | 45° in the documented standard size matrix |
| General Diameter Capability | 6–25 mm stated product range; smaller documented 45° reference sizes also listed below |
| Overall Length Capability | 50–150 mm stated manufacturing range; current standard matrix uses 50 / 60 mm |
| Shank Tolerance | h6 |
| Reference Runout | ≤ 0.008 mm according to existing product specification |
| Coating Options | Uncoated / AlTiN / TiSiN |
| Primary Operations | Dovetail Slotting / Angled Undercutting / Locking Grooves / Recessed Profiling |
| Customization | Cutter diameter, shank diameter, dovetail angle, overall length, flute count, helix, coating, marking and packaging |
Standard 45° Size Matrix
Documented 45° dovetail cutter reference sizes. All dimensions are in millimeters.
| SPECIFICATION | D1 | D2 | L | ANGLE |
|---|---|---|---|---|
| D1.5 × 45° × D4 × 50L | 1.5 | 4 | 50 | 45° |
| D2.0 × 45° × D4 × 50L | 2.0 | 4 | 50 | 45° |
| D2.5 × 45° × D4 × 50L | 2.5 | 4 | 50 | 45° |
| D3.0 × 45° × D4 × 50L | 3.0 | 4 | 50 | 45° |
| D4.0 × 45° × D4 × 50L | 4.0 | 4 | 50 | 45° |
| D5.0 × 45° × D5 × 50L | 5.0 | 5 | 50 | 45° |
| D6.0 × 45° × D6 × 50L | 6.0 | 6 | 50 | 45° |
| D8.0 × 45° × D8 × 50L | 8.0 | 8 | 50 | 45° |
| D10.0 × 45° × D10 × 60L | 10.0 | 10 | 60 | 45° |
| D12.0 × 45° × D12 × 60L | 12.0 | 12 | 60 | 45° |
Reference Starting Cutting Data
The following values are the existing product reference data and should be treated as starting points only. Final parameters should be adjusted according to tool diameter, dovetail engagement, machine rigidity, workpiece condition and coolant strategy.
| WORKPIECE | Vc m/min | fz mm/tooth | AP | COOLING |
|---|---|---|---|---|
| Aluminum 6061 | 250–450 | 0.05–0.12 | Up to 2 × D | Air Blast / MQL |
| P20 Tool Steel (~30 HRC) | 80–120 | 0.03–0.06 | 0.5–1 × D | Emulsion / Oil |
| Stainless Steel 304 | 60–90 | 0.02–0.05 | 0.3–0.7 × D | High-Pressure Coolant |
| Pre-Hardened Steel (~45 HRC) | 50–75 | 0.015–0.035 | 0.2–0.5 × D | Abundant Coolant |
Dovetail Milling Guidance
- Profile Selection: Confirm dovetail angle, groove width and groove depth before selecting the cutter.
- Entry Clearance: Ensure sufficient entry access for the formed cutting head before machining the angled undercut.
- Form-Cutting Load: Dovetail milling produces significant side engagement, so cutting parameters should be matched to the tool diameter, profile angle and workpiece material.
- Deep Features: For deeper grooves, use a controlled step-milling strategy rather than forcing full engagement in a single pass.
- Custom Profiles: Provide a component drawing or existing tool drawing when the required angle or profile falls outside the standard 45° series.
Multi-Flute Dovetail Cutter Customization
Cutter diameter, dovetail angle, flute count, neck clearance, shank diameter, overall length, helix angle, cutting-edge preparation and coating can be configured for dovetail slotting and undercutting applications. Standard configurations use a 4-flute solid carbide design with a documented 45° dovetail profile, while 2-flute and 3-flute versions, alternative angles and non-standard dimensions can be reviewed according to the workpiece material, slot geometry, machining depth and required dimensional accuracy.
| PARAMETER | MANUFACTURING CAPABILITIES |
|---|---|
| Cutter Diameter | Standard and non-standard cutter diameters can be reviewed according to the required dovetail groove, undercut profile, entry clearance and component drawing. |
| Dovetail Angle | A 45° dovetail profile is documented as the standard series. Alternative profile angles can be reviewed according to the required locking groove, guide feature or undercut geometry. |
| Flute Count | Standard 4-flute configuration, with selected 2-flute and 3-flute versions available according to workpiece material, chip-space requirements and cutting engagement. |
| Helix Angle | 30° or 45° helix configurations can be selected according to workpiece material, chip formation, cutting load and required machining stability. |
| Neck & Undercut Clearance | Neck diameter, relief and reach can be reviewed according to dovetail depth, cutter diameter, adjacent wall geometry and required access behind the cutting profile. |
| Shank Configuration | Straight cylindrical shanks are standard, with shank diameter and clamping dimensions reviewed according to cutter size, holder compatibility and application requirements. |
| Shank Tolerance | h6 reference shank tolerance is available for the documented series. Other drawing-defined requirements can be reviewed for custom tools. |
| Overall Length | Standard and extended overall-length configurations can be reviewed within the stated 50–150 mm product range, subject to cutter geometry, reach and rigidity requirements. |
| Cutting-Edge Geometry | Edge preparation, relief geometry and formed dovetail profile can be reviewed according to workpiece material, angle, groove depth, side engagement and required surface condition. |
| Coating Selection | Uncoated, AlTiN and TiSiN configurations are available. Coating selection should be matched to the workpiece material, hardness, cutting temperature and coolant conditions. |
| Workpiece Material | Configurations can be reviewed for aluminum alloys, steels, stainless steel, pre-hardened mold steel and other suitable engineering materials according to the selected geometry and coating. |
| Machining Application | Tool geometry can be reviewed for dovetail slotting, angled undercutting, locking grooves, guide features and recessed-profile machining. |
| Dimensional Tolerance | Drawing-defined requirements can be reviewed for cutter diameter, dovetail angle, shank diameter, overall length, neck geometry, runout and finished cutting profile. |
| Replacement Tool Matching | Existing dovetail cutters can be reviewed from a detailed tool drawing, component drawing or physical sample when an equivalent replacement profile is required. |
| OEM & Private Label | Laser marking, custom tool codes, private labels and packaging can be reviewed for distributors, tooling brands and OEM customers. |
خدمات OEM و برند خصوصی
OEM manufacturing and private-label supply options are available for industrial distributors, tooling brands and repeat-production customers. Laser identification, label content, protective packaging and coating presentation can be configured according to the approved product specification and order requirements.
Laser Etching
Custom logos, tool codes, cutting dimensions, coating identification and batch numbers can be marked according to the available shank area.
Custom Labels & Packaging
Individual protective tubes, product labels, specification details, colored packaging tubes and private-label packaging can be reviewed.
Commercial Terms
MOQ, sample evaluation, custom-size trials, repeat orders and scheduled supply programs are confirmed according to the selected configuration.
Technical Workflow
A structured review process is used to confirm standard, customized and private-label square end mill requirements before production.
Inquiry
Submit the material, hardness, milling operation, dimensions, tolerance and quantity.
Engineering
Review flute geometry, helix angle, edge preparation, coating, ap and ae.
Commercial
Confirm quotation, MOQ, sample requirements, production schedule and delivery terms.
Production
CNC grinding, end-face formation, edge preparation, coating and laser marking.
Quality Control
Inspect diameter, flute length, shank, runout, square-end geometry and cutting edges.
Quality, Inspection & Delivery
Our solid carbide square end mills are controlled through material verification, precision grinding, in-process measurement and final inspection. Key dimensions, square-end geometry, cutting-edge condition, coating appearance and product identification are reviewed according to the approved specification or drawing before packing.
Three-Stage Quality Control
Inspection checkpoints are arranged around the manufacturing process to support dimensional consistency and repeat-order control.
Incoming Material Control
Carbide substrate grade, blank dimensions and supplied material information are checked against the production requirement.
In-Process Grinding Control
Cutting diameter, flute geometry, flute length, square-end profile and shank dimensions are monitored during CNC grinding.
Final Tool Inspection
Finished tools are reviewed for specified dimensions, runout, cutting-edge condition, coating appearance, marking and packing identification.
Key Inspection Characteristics
Inspection requirements are confirmed according to the standard product specification or the approved custom drawing.
| INSPECTION ITEM | CONTROL FOCUS | CONFIRMATION BASIS |
|---|---|---|
| Cutting Diameter (DC) | Diameter and dimensional consistency | Standard specification or approved drawing |
| Flute Length (APMX) | Effective cutting length | Confirmed product size or drawing requirement |
| Shank Diameter (DCON) | Clamping-section dimension and surface condition | Applicable shank specification |
| Overall Length (OAL) | Total tool length | Standard size matrix or approved drawing |
| Radial Runout | Concentricity between cutting section and shank | Agreed inspection requirement |
| Square-End Geometry | End-face profile, corner condition and center-cutting form | Selected tool configuration |
| Flute & Helix Profile | Flute count, helix form and grinding consistency | Approved manufacturing configuration |
| Cutting Edge & Coating | Edge condition, visible defects and coating appearance | Application-specific production requirement |
| Marking & Identification | Tool code, dimensions and batch information where applicable | Confirmed order and packaging specification |
Measurement & Batch Traceability
Optical measuring systems, tool inspection equipment and appropriate dimensional gauges are selected according to the feature being checked.
Optical Measurement
Profile and dimensional review of specified cutting features.
Runout Verification
Concentricity review based on the agreed product requirement.
Edge Inspection
Magnified review of the end face, corners and cutting-edge condition.
Batch Identification
Order, product and batch information are linked where required for repeat supply.
Protective Packaging Process
Finished end mills are protected to reduce contact between cutting edges and to support clear product identification during storage and transportation.
Bulk-Order & Export Packaging
Bulk shipments can be arranged with reinforced cartons, protective wrapping, palletized loading or export cases according to order quantity, shipment weight and agreed transportation requirements.
Delivery Coordination
Production completion, packing method and dispatch arrangements are confirmed according to the approved order. Courier, air, sea or customer-designated shipping options can be reviewed according to shipment size and destination. Final lead time is confirmed after product specifications, quantity and packaging requirements are approved.
Product & Application FAQs
Common questions about multi-flute solid carbide dovetail cutters for dovetail slotting, angled undercutting and precision profile machining.
What is this dovetail cutter designed for?
What dovetail angle is standard?
Which flute counts are available?
Which coatings are available?
Can the cutter be used for hardened or pre-hardened steel?
Does dovetail milling require a pre-machined access feature?
How should deep dovetail grooves be machined?
Ordering & Customization FAQs
Ordering information for distributors, tooling suppliers and OEM customers requiring standard or non-standard dovetail cutters.
Can the dovetail angle be customized?
Can cutter diameter and overall length be customized?
Can you manufacture a replacement cutter from a drawing or sample?
Are OEM marking and private-label packaging available?
زمان تحویل معمول چقدر است؟
What information should I provide for quotation?
Technical Downloads
Reference documents for solid carbide milling cutter selection and machining-data review.
Solid Carbide End Mill Catalog
Review dovetail cutters and related specialty solid carbide milling tools.
End Mill Speeds & Feeds Guide
Use as a general reference before confirming dovetail-milling parameters.
Need Sizes, Pricing or Custom Options?
Send us the required tool type, sizes, quantities, workpiece material and any OEM or custom requirements. We will confirm suitable specifications, availability, lead time and quotation details.
Drawings, size lists and reference photos are welcome.
