HRC55 4-Flute Solid Carbide T-Slot Cutter for Alloy Steel

  • ◆4-flute solid carbide geometry supports stable T-slot milling, side cutting and recessed-profile machining
  • ◆Steel-oriented cutting geometry for carbon and alloy steels up to approximately HRC55
  • ◆Custom cutter-head, neck-relief and shank configurations available for non-standard T-slot profiles

Cuenta flautas:
4 Flutes
Material de la herramienta:
Micro-Grain Solid Carbide
Opciones de revestimiento:
TiSiN / AlTiN / TiAlN
Workpiece:
Carbon & Alloy Steel

Aplicaciones:
T-slot milling, side-slot machining, recessed groove milling, profiling and selected undercut features in carbon steel, alloy steel, mold steel and pre-hardened steel.
Custom T-slot width, cutter-head profile, neck diameter, relief length, shank diameter, overall length, coating, laser marking and private-label packaging can be reviewed for OEM orders.

Calidad constante

Consistent geometry across repeat orders.

Pedidos flexibles

Small batches and mixed sizes available.

OEM Support

Custom marking, labels and packaging.

Herramientas estándar y personalizadas

Standard sizes and custom configurations.

HRC55 4-Flute Solid Carbide T-Slot Cutter Overview

This HRC55 4-flute solid carbide T-slot cutter is designed for T-slot milling, side-slot machining and recessed profile cutting in carbon and alloy steels. The side-cutting head provides access to features that cannot be machined directly with a conventional square end mill, while the 4-flute configuration supports stable engagement during CNC slotting and profiling. Micro-grain solid carbide construction, application-matched edge preparation and steel-oriented coating options make the series suitable for standard and customized T-slot applications up to approximately HRC55.

Product Series
HRC55
Recuento de flautas
4 Flutes
Tipo de herramienta
T-Slot Cutter
Material primario
Acero aleado

T-Slot Cutting Geometry

Side-Cutting T-Slot Head

The T-slot cutting head machines recessed side features after sufficient entry clearance has been prepared, making it suitable for machine components, fixtures and precision slot profiles.

4-Flute Cutting Structure

Four cutting edges provide repeated engagement during side milling, T-slot profiling and groove machining under stable CNC conditions.

Alloy-Steel Configuration

Solid carbide, cutting-edge preparation and coating can be matched to carbon and alloy steel grades, workpiece hardness and slot engagement.

Application-Specific Advantages

T

Recessed Slot Access

T-slot geometry provides side-cutting access to recessed slot and undercut-style features.

4F

Stable Tooth Engagement

Four cutting edges support repeated engagement during controlled side-slot machining.

C

Solid Carbide Rigidity

Micro-grain solid carbide provides the rigid tool body required for CNC slot and profile milling.

OEM

Custom Slot Geometry

Cutter diameter, H1 dimension, neck clearance, shank and overall length can be reviewed from drawings.

Recommended Machining Operations

T-Slot Milling
RECOMMENDED
Side Milling
RECOMMENDED
Groove Profiling
RECOMMENDED
Undercut Features
SUITABLE

Workpiece Material Compatibility

MATERIAL GROUP APPLICATION LEVEL
P Alloy Steel T-slot milling, side milling and recessed groove machining Primary
P Carbon Steel Standard slotting and side-profile applications Recommended
P Mold & Tool Steel Review coating, hardness and engagement before production Application Review
Pre-Hardened Steel More conservative conditions recommended as hardness approaches HRC55 Application Review

Product Details

HRC55 4 flute solid carbide T-slot cutter for alloy steel
solid carbide T-slot cutter side milling geometry
4 flute T-slot milling cutter for alloy steel

Product & Machining Video

 

 

Tool Nomenclature & Dimensions

Reference dimensions for the HRC55 4-flute solid carbide T-slot cutter series. Select the cutter according to the required recessed-slot geometry, then confirm cutter diameter, H1 dimension, shank size, neck clearance and overall length according to the component drawing and toolholder requirements.

HRC55 solid carbide T-slot cutter dimensions
SHK: Diámetro del vástago D1: Cutter Diameter H1: Profile Dimension Shown Above L: Longitud total
Selection Note: For replacement or non-standard T-slot cutters, provide the complete slot profile, cutter-head dimensions and neck clearance from the component or existing tool drawing. This is especially important where adjacent shoulders or recessed walls limit cutter access.

Technical Configuration

PARAMETER REFERENCE CONFIGURATION
Tipo de herramienta T-Slot Cutter / Side-Slot Milling Cutter
Product Series HRC55
Material de la herramienta Micro-Grain Solid Carbide
Recuento de flautas 4 Flutes
Reference Shank Range Ø4 / Ø6 / Ø8 / Ø10 / Ø12 mm
H1 Range 0.5–6 mm depending on cutter size
Longitud total 50 mm / 60 mm standard reference lengths
Opciones de revestimiento TiSiN / AlTiN / TiAlN / AlTiSiN / TiN — selected according to alloy grade and machining conditions
Primary Workpiece Carbon & Alloy Steel
Workpiece Hardness Up to approximately HRC55 according to actual material grade and machining conditions
Compatibilidad de la máquina CNC Machining Centers / Milling Machines
Primary Operations T-Slot Milling / Side Milling / Grooving / Profiling
Personalización Cutter diameter, H1 dimension, neck relief, shank diameter, overall length, cutting geometry, coating and marking

Standard Size Matrix

Reference size combinations for the 4-flute solid carbide T-slot cutter series. All dimensions are in millimeters.

SPECIFICATION SHK D1 H1 L
d4 × 0.5H × 50L 4 4 0.5 50
d4 × 1H × 50L 4 4 1 50
d4 × 1.5H × 50L 4 4 1.5 50
d4 × 2H × 50L 4 4 2 50
d4 × 2.5H × 50L 4 4 2.5 50
d4 × 3H × 50L 4 4 3 50
d4 × 4H × 50L 4 4 4 50
d6 × 0.5H × 50L 6 6 0.5 50
d6 × 1H × 50L 6 6 1 50
d6 × 1.5H × 50L 6 6 1.5 50
d6 × 2H × 50L 6 6 2 50
d6 × 2.5H × 50L 6 6 2.5 50
d6 × 3H × 50L 6 6 3 50
d6 × 4H × 50L 6 6 4 50
d6 × 5H × 50L 6 6 5 50
d8 × 1H × 50L 8 8 1 50
d8 × 1.5H × 50L 8 8 1.5 50
d8 × 2H × 50L 8 8 2 50
d8 × 2.5H × 50L 8 8 2.5 50
d8 × 3H × 50L 8 8 3 50
d8 × 4H × 50L 8 8 4 50
d8 × 5H × 50L 8 8 5 50
d10 × 1H × 50L 10 10 1 50
d10 × 1.5H × 50L 10 10 1.5 50
d10 × 2H × 50L 10 10 2 50
d10 × 2.5H × 50L 10 10 2.5 50
d10 × 3H × 50L 10 10 3 50
d10 × 4H × 50L 10 10 4 50
d10 × 5H × 50L 10 10 5 50
d10 × 6H × 50L 10 10 6 50
d12 × 1H × 60L 12 12 1 60
d12 × 2H × 60L 12 12 2 60
d12 × 2.5H × 60L 12 12 2.5 60
d12 × 3H × 60L 12 12 3 60
d12 × 4H × 60L 12 12 4 60
d12 × 5H × 60L 12 12 5 60
d12 × 6H × 60L 12 12 6 60

T-Slot Milling Guidance

  • Entry Clearance: Machine or confirm sufficient entry clearance before the T-slot cutter enters a recessed feature.
  • Neck Clearance: Check the relationship between cutter-head diameter, neck section and adjacent walls to prevent unintended contact.
  • Radial Engagement: Use controlled side engagement according to slot depth, cutter diameter and alloy-steel hardness rather than excessive full-profile loading.
  • Toolholding: Use a low-runout precision holder and the shortest practical tool overhang to reduce vibration during side cutting.
  • HRC55 Applications: As material hardness approaches HRC55, confirm coating, cutting engagement and starting parameters according to the actual alloy grade and cutter dimensions.

HRC55 4-Flute T-Slot Cutter Customization

Cutter-head diameter, H1 dimension, neck relief, shank diameter, overall length, cutting-edge preparation and coating can be configured for T-slot milling, side-slot machining and recessed-profile applications in carbon and alloy steels. Standard configurations use a 4-flute solid carbide design with Ø4–Ø12 mm shank sizes, H1 dimensions from 0.5–6 mm and 50–60 mm overall lengths, while non-standard slot profiles and tool dimensions can be reviewed according to the workpiece grade, hardness, slot geometry, machining depth, entry clearance and required dimensional accuracy.

PARAMETER MANUFACTURING CAPABILITIES
Cutter Head Diameter Standard and non-standard cutter-head diameters can be reviewed according to the required T-slot width, recessed feature geometry, entry clearance and surrounding component dimensions.
H1 Dimension Reference H1 dimensions range from 0.5–6 mm depending on cutter size. Non-standard H1 requirements can be reviewed from the component or existing tool drawing.
T-Slot Profile The cutter-head profile can be matched to the required T-slot, side-slot or recessed groove geometry. Complete slot dimensions should be supplied for non-standard profiles.
Neck Diameter & Relief Neck diameter, relief length and clearance geometry can be configured according to slot depth, cutter-head diameter and adjacent wall or shoulder clearance.
Recuento de flautas Standard 4-flute solid carbide configuration for T-slot milling, side milling and recessed-profile machining in alloy-steel applications.
Diámetro del vástago Standard shank diameters include Ø4, Ø6, Ø8, Ø10 and Ø12 mm. Non-standard shank sizes can be reviewed according to holder compatibility and tool dimensions.
Longitud total Standard reference overall lengths are 50 and 60 mm. Custom overall length can be reviewed according to machining depth, toolholder clearance and required rigidity.
Cutting-Edge Geometry Rake geometry, side-cutting edges, relief and edge preparation can be reviewed according to alloy-steel grade, workpiece hardness, slot engagement and required surface finish.
Selección del revestimiento TiSiN, AlTiN, TiAlN, AlTiSiN or other steel-oriented coating configurations can be reviewed according to workpiece hardness, cutting temperature, coolant method and production conditions.
Material de la pieza Primary applications include carbon steel and alloy steel, with mold steel, tool steel and pre-hardened steel reviewed according to the actual grade and hardness.
Workpiece Hardness Configurations can be reviewed for alloy-steel applications up to approximately HRC55. Cutting conditions and coating should be adjusted as workpiece hardness increases.
Aplicación de mecanizado Geometry can be reviewed for T-slot milling, side milling, recessed groove machining, profiling and selected undercut-style features.
Entry & Clearance Requirements Cutter-head diameter, neck relief and entry path can be reviewed together to ensure sufficient access to recessed T-slot features without interference from adjacent walls or shoulders.
Dimensional Tolerance Drawing-defined requirements can be reviewed for cutter-head diameter, H1 dimension, neck diameter, shank diameter, overall length, slot profile and tool runout.
Replacement Tool Matching Existing T-slot cutters can be reviewed from a detailed tool drawing or physical sample when an equivalent or replacement specification is required.
OEM y marca propia Laser marking, custom tool codes, private labels and packaging can be reviewed for distributors and OEM customers according to tool dimensions and order quantity.
Nota de ingeniería: Please provide the workpiece material and hardness, required T-slot or groove profile, cutter-head diameter, H1 dimension, neck diameter and relief length, shank diameter, overall length, machining depth, entry clearance, surrounding feature geometry, coating preference and order quantity. A component drawing or existing tool drawing is recommended for non-standard and replacement T-slot cutters. Final geometry, coating and custom dimensions are confirmed after technical review.

Servicios de fabricación personalizada y marca propia

OEM manufacturing and private-label supply options are available for industrial distributors, tooling brands and repeat-production customers. Laser identification, label content, protective packaging and coating presentation can be configured according to the approved product specification and order requirements.

OEM laser marking custom labels coatings and packaging for solid carbide square end mills

Laser Etching

Custom logos, tool codes, cutting dimensions, coating identification and batch numbers can be marked according to the available shank area.

Custom Labels & Packaging

Individual protective tubes, product labels, specification details, colored packaging tubes and private-label packaging can be reviewed.

Commercial Terms

MOQ, sample evaluation, custom-size trials, repeat orders and scheduled supply programs are confirmed according to the selected configuration.

Technical Workflow

A structured review process is used to confirm standard, customized and private-label square end mill requirements before production.

STAGE 01

Inquiry

Submit the material, hardness, milling operation, dimensions, tolerance and quantity.

STAGE 02

Engineering

Review flute geometry, helix angle, edge preparation, coating, ap and ae.

STAGE 03

Commercial

Confirm quotation, MOQ, sample requirements, production schedule and delivery terms.

STAGE 04

Production

CNC grinding, end-face formation, edge preparation, coating and laser marking.

STAGE 05

Quality Control

Inspect diameter, flute length, shank, runout, square-end geometry and cutting edges.

Quality, Inspection & Delivery

Our solid carbide square end mills are controlled through material verification, precision grinding, in-process measurement and final inspection. Key dimensions, square-end geometry, cutting-edge condition, coating appearance and product identification are reviewed according to the approved specification or drawing before packing.

Controlled manufacturing and final inspection for solid carbide square end mills

Three-Stage Quality Control

Inspection checkpoints are arranged around the manufacturing process to support dimensional consistency and repeat-order control.

STAGE 01

Incoming Material Control

Carbide substrate grade, blank dimensions and supplied material information are checked against the production requirement.

STAGE 02

In-Process Grinding Control

Cutting diameter, flute geometry, flute length, square-end profile and shank dimensions are monitored during CNC grinding.

STAGE 03

Final Tool Inspection

Finished tools are reviewed for specified dimensions, runout, cutting-edge condition, coating appearance, marking and packing identification.

Key Inspection Characteristics

Inspection requirements are confirmed according to the standard product specification or the approved custom drawing.

INSPECTION ITEM CONTROL FOCUS CONFIRMATION BASIS
Cutting Diameter (DC) Diameter and dimensional consistency Standard specification or approved drawing
Flute Length (APMX) Effective cutting length Confirmed product size or drawing requirement
Shank Diameter (DCON) Clamping-section dimension and surface condition Applicable shank specification
Overall Length (OAL) Total tool length Standard size matrix or approved drawing
Radial Runout Concentricity between cutting section and shank Agreed inspection requirement
Square-End Geometry End-face profile, corner condition and center-cutting form Selected tool configuration
Flute & Helix Profile Flute count, helix form and grinding consistency Approved manufacturing configuration
Cutting Edge & Coating Edge condition, visible defects and coating appearance Application-specific production requirement
Marking & Identification Tool code, dimensions and batch information where applicable Confirmed order and packaging specification

Measurement & Batch Traceability

Optical measuring systems, tool inspection equipment and appropriate dimensional gauges are selected according to the feature being checked.

Optical Measurement

Profile and dimensional review of specified cutting features.

Runout Verification

Concentricity review based on the agreed product requirement.

Inspección de bordes

Magnified review of the end face, corners and cutting-edge condition.

Batch Identification

Order, product and batch information are linked where required for repeat supply.

Inspection Documentation: Dimensional records, sample inspection requirements or additional documentation can be reviewed according to the order specification before production.

Protective Packaging Process

Finished end mills are protected to reduce contact between cutting edges and to support clear product identification during storage and transportation.

Protective packaging process for solid carbide end mills
01 Individual ProtectionProtective tubes or cases help shield cutting edges.
02 Batch IdentificationLabels identify the applicable tool and order information.
03 Carton ProtectionInternal cushioning is selected according to the shipment.
04 Ready for DispatchCartons are closed and prepared for the confirmed shipping method.

Bulk-Order & Export Packaging

Bulk shipments can be arranged with reinforced cartons, protective wrapping, palletized loading or export cases according to order quantity, shipment weight and agreed transportation requirements.

Bulk-order and export packaging for HY Cutting Tools shipments

Delivery Coordination

Production completion, packing method and dispatch arrangements are confirmed according to the approved order. Courier, air, sea or customer-designated shipping options can be reviewed according to shipment size and destination. Final lead time is confirmed after product specifications, quantity and packaging requirements are approved.

Product & Application FAQs

Common questions about the HRC55 4-Flute Solid Carbide T-Slot Cutter for slotting, side milling and recessed-profile machining in alloy steel.

What is this T-slot cutter designed for?
It is designed for T-slot milling, side-slot machining, recessed grooves and related profile features in carbon and alloy steels. The cutter head provides side-cutting access after sufficient entry clearance has been prepared.
Does a T-slot cutter require a pre-machined entry slot?
For most recessed T-slot applications, sufficient entry clearance must be machined before the cutter head can reach the side feature. The required entry size depends on the cutter-head diameter, neck geometry and component design.
What standard sizes are available?
The current standard matrix includes Ø4, Ø6, Ø8, Ø10 and Ø12 mm SHK/D1 configurations. H1 dimensions range from 0.5 to 6 mm depending on cutter size, with standard overall lengths of 50 or 60 mm.
Which materials is this HRC55 T-slot cutter intended for?
This product is positioned primarily for carbon and alloy steels. Mold steel, tool steel and pre-hardened steel applications should be reviewed according to the actual grade, hardness, cutter size and slot engagement.
Can this cutter be used on alloy steel close to HRC55?
Yes, the series is positioned for applications up to approximately HRC55. However, machining conditions should become more conservative as hardness increases, and the alloy grade, coating, cutter size and engagement should be reviewed before production.
Which coatings are available for alloy-steel machining?
Steel-oriented coating options include TiSiN, AlTiN, TiAlN, AlTiSiN and TiN. Final coating selection should be matched to workpiece hardness, cutting temperature, coolant strategy and production conditions.
What should be checked before T-slot machining?
Confirm the entry slot, cutter-head clearance, neck clearance, slot depth, side engagement, holder runout and surrounding component geometry before machining. These conditions are particularly important for deep or enclosed T-slot features.

Ordering & Customization FAQs

Ordering information for distributors, tooling suppliers and OEM customers requiring standard or customized solid carbide T-slot cutters.

Can the cutter diameter and slot profile be customized?
Yes. Cutter-head diameter, H1 dimension, slot profile and related geometry can be reviewed according to the component drawing and machining requirements.
Can the neck geometry be customized?
Yes. Neck diameter, relief length and clearance can be reviewed where recessed slots, surrounding shoulders or component walls require additional access.
Can you manufacture a replacement cutter from a drawing or sample?
Yes. Existing T-slot cutters can be reviewed from a detailed tool drawing or physical sample. For replacement matching, provide the cutter-head dimensions, neck geometry, shank size, overall length and required slot profile.
Are custom coatings available?
Yes. Coating can be selected according to the alloy-steel grade, hardness and machining conditions. TiSiN, AlTiN, TiAlN and other steel-oriented configurations can be reviewed.
Are OEM marking and private-label packaging available?
Yes. Laser marking, custom tool codes, private labels and packaging can be reviewed for distributors and OEM customers according to tool dimensions and order quantity.
¿Cuál es el plazo de entrega habitual?
When available from stock, standard specifications are generally ready for shipment within 1–3 working days. Lead time for custom cutter-head, neck or dimensional configurations is confirmed after specification and quantity review.
What information should I provide for quotation?
Please provide the workpiece material and hardness, required T-slot or groove profile, cutter-head diameter, H1 dimension, neck diameter and clearance length, shank diameter, overall length, machining depth, coating preference and order quantity. A component or existing tool drawing is recommended for non-standard requirements.

Technical Downloads

Reference documents for solid carbide milling tool selection and machining-data review.

Solid Carbide End Mill Catalog

Review T-slot cutters and related specialty solid carbide milling tool series.

View Catalog

End Mill Speeds & Feeds Guide

Access reference starting parameters for machining trials and application review.

View Guide

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