3-Flute Solid Carbide DLC Roughing End Mill for Aluminum

3-FLUTE DLC ALUMINUM ROUGHING SERIES

An upgraded version of conventional aluminum roughing end mills, featuring serrated edges and low-friction DLC coating for reduced adhesion, improved wear resistance and stable stock removal.

Cutting ProfileSerrated / Wave Edge
Flöte zählen:3 Flutes
Primary Material:Aluminum Alloys
End Geometry:Square End
Dia. Range:Ø1–Ø20 mm
Beschichtung:DLC
MOQ:3-10pcs/Size
In Stock:1-3 Days
Application / Material
N Aluminum AlloysN Cast Aluminum
N Copper AlloysN Other Non-Ferrous
BEST FOR

Reduced Adhesion

Less built-up edge with DLC coating.

Wear Resistance

Less edge wear during extended rough

Stable Chip Control

Shorter chips with serrated edges.

Consistent Roughing

Reduced vibration under heavy cutting loads.

DLC Roughing End Mill for Aluminum Overview

The 3-flute DLC roughing end mill for aluminum upgrades conventional aluminum roughing with low-friction DLC coating, serrated edges and reinforced core geometry for reduced adhesion, improved wear resistance and stable stock removal.

 

 

Cutting Geometry & Performance

1. Serrated Roughing Geometry

Wave-edge teeth produce shorter chips, reduce cutting loads and improve roughing efficiency in aluminum machining.

2. DLC Coating & Surface Treatment

DLC coating and sandblasting-polishing treatment improve surface smoothness, reduce aluminum adhesion and enhance chip evacuation. Up to 2× tool life compared with uncoated tools under comparable cutting conditions.

3. Ultra-Fine Grain Solid Carbide

Micron-scale, ultra-fine grain tungsten carbide provides high rigidity, wear resistance and dimensional stability for demanding roughing operations.

4. Reinforced Core & Chip Flutes

Reinforced core geometry reduces vibration, while wide helical flutes improve chip evacuation and cutting stability.

Materials & Applications

Applicable materials for DLC coated carbide roughing end mills: 6-series aluminum, 7-series aluminum, die-cast aluminum, Bakelite, copper and plastics

Werkstoff-Gruppe Typical Grades / Materials Typische Anwendungen
6-Series Aluminum 6061 · 6063 · 6082 Rough Slotting · Pocket Roughing · Side Milling
7-Series Aluminum 7075 · 7050 Pocket Roughing · Profile Roughing · Stock Removal
Die-Cast Aluminum ADC12 · A380 · Aluminum Castings Casting Roughing · Pocketing · Material Removal
Other Materials Bakelite · Copper · Plastics Application Review Required

Application Note:
Primarily designed for aluminum roughing. Confirm suitability for copper, Bakelite and plastics. Allow finishing stock where smooth surfaces are required.

Explore our Aluminium-Schaftfräser for alternative geometries, or read our DLC end mill supplier guide for supplier selection.

Product Details

3-flute DLC-coated carbide roughing end mill for aluminum

Serrated wave-edge cutting geometry of DLC carbide roughing end mill

3-flute DLC carbide roughing end mill cutting edge and tool details

DLC-Coated Roughing End Mill Specifications

Technical specifications and standard metric sizes for 3-flute DLC-coated carbide roughing end mills for aluminum.

3-Flute Solid Carbide DLC Roughing End Mill for Aluminum dimension diagram structure

SPECIFICATION D L1 d L FLUTES
D1–D4 × L1 × d4 × 50L 1-4 3 / 6 / 9 / 12 4 50 3
D4 × 16 × d4 × 75L 4 16 4 75 3
D4 × 20 × d4 × 100L 4 20 4 100 3
D6 × 15 × d6 × 50L 6 15 6 50 3
D6 × 24 × d6 × 75L 6 24 6 75 3
D6 × 30 × d6 × 100L 6 30 6 100 3
D8 × 20 × d8 × 60L 8 20 8 60 3
D8 × 25 × d8 × 75L 8 25 8 75 3
D8 × 35 × d8 × 100L 8 35 8 100 3
D10 × 25 × d10 × 75L 10 25 10 75 3
D10 × 40 × d10 × 100L 10 40 10 100 3
D12 × 35 × d12 × 75L 12 35 12 75 3
D12 × 45 × d12 × 100L 12 45 12 100 3
D14 × 45 × d14 × 100L 14 45 14 100 3
D16 × 45 × d16 × 100L 16 45 16 100 3
D18 × 45 × d18 × 100L 18 45 18 100 3
D20 × 45 × d20 × 100L 20 45 20 100 3

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Need a Specific Size?

Standard and custom sizes available. Send your dimensions, quantity or drawing for a quotation.

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Customization & OEM Solutions

We support custom cutting diameters, flute lengths, shank diameters, overall lengths, serrated tooth profiles, helix angles and DLC coating specifications based on drawings or machining requirements. OEM laser marking, custom labels and branded packaging are also available.

Custom DLC-coated roughing end mill configurations for aluminum
OEM laser marking, private labels and branded cutting tool packaging

Explore our OEM- und Eigenmarken-Dienstleistungen for custom branding and packaging options.

Quality, Inspection & Delivery

Carbide material verification, precision grinding and final inspection support consistent tool geometry, DLC coating quality and repeat-order supply.

Quality Control & Common Problems

Dimensional inspection, cutting-edge checks and common milling problem analysis support stable machining performance.

Controlled manufacturing and final inspection of solid carbide cutting tools
Common milling cutter problems and cutting tool troubleshooting analysis

Protective & Export Packaging

Individual tool protection, batch identification and export packaging support safe handling and international delivery.

Individual protective packaging process for solid carbide end mills
Export packaging solutions for international cutting tool shipments

Delivery & Repeat Supply

Lead time, packaging and shipment methods are confirmed by order quantity and destination. Mixed-size orders and repeat supply are supported.

DLC Roughing End Mill for Aluminum FAQ

Key information on aluminum roughing, DLC coating, custom sizes, samples, OEM supply and ordering.

What materials can this roughing end mill machine?
Designed for 6-series, 7-series and selected cast aluminum alloys. Copper, Bakelite and plastics require application review.
Why choose a DLC-coated roughing end mill over an uncoated one?
DLC coating helps reduce aluminum adhesion, friction and tool wear, making it suitable for repeated aluminum roughing operations where tool life and cutting consistency matter.
Can this end mill be used for finishing?
Primarily designed for roughing. Serrated edges may leave cutting marks; use a finishing end mill when a smooth final surface is required.
Can you manufacture custom sizes?
Yes. Custom cutting diameter, flute length, shank diameter, overall length and roughing-tooth geometry are available subject to technical review.
Can I order samples or mixed-size quantities?
Sample orders and mixed-size quantities are supported according to stock availability, specifications and order requirements.
Do you offer OEM and private-label services?
Yes. Custom laser marking, product labels, branded packaging and repeat-order supply are available for distributors and tooling brands.
What are the MOQ and lead time?
MOQ and lead time depend on stock, tool dimensions, DLC coating and customization requirements. Details are confirmed with the quotation.
What information is needed for a quotation?
Provide cutting diameter, flute length, shank diameter, overall length, aluminum grade, quantity and any OEM requirements.

Technical Downloads

Solid Carbide End Mill Catalogue Product series and standard configurations.     Speeds & Feeds Guide General cutting parameter reference.  

Need Sizes, Pricing or Custom Options?

Send us the required tool type, sizes, quantities, workpiece material and any OEM or custom requirements. We will confirm suitable specifications, availability, lead time and quotation details.

Standard Sizes Small Trial Orders Mixed Sizes OEM & Custom Options
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Drawings, size lists and reference photos are welcome.